Kinetix 6200

Kinetix 6200 Drives Selection Guide

In today's fast-paced industrial landscape, precision and efficiency are the keys to success. Servo drives have become a crucial component in motion control systems, providing accurate and reliable control of machines and processes. The demand for high-performance servo drives is increasing rapidly, and the market is flooded with a plethora of options to choose from. In this article, we will introduce the Allen Bradley Kinetix 6200 series servo drives and explore which specific model in the 6200 series is best for your industrial need.

While many servo drive manufacturers exist in the market, only some have the reputation and proven track record, like Allen Bradley. The Kinetix 6200 series is a high-performance servo drive with unparalleled precision, speed, and flexibility. The Kinetix 6200 series is a highly versatile industrial solution, offering numerous advanced features, including integrated safety, automatic motor identification, and flexible feedback options. As a result, the Kinetix 6200 series is an exceptional choice for various industrial applications.

To help engineers and designers select the best servo drive for their needs, we have developed the Kinetix 6200 series selection guide. This comprehensive guide provides detailed information on the different models in the Kinetix 6200 series, including their specifications, capabilities, and applications. The selection guide also offers details regarding the setup and arrangement and essential and optional accessories. All in all, this selection guide will prove to be an invaluable resource for individuals seeking to incorporate Kinetix 6200 drives into their motion control systems.

Overview of the Kinetix 6200 Drives Series

The Allen-Bradley Kinetix 6200 servo drives are a powerful and versatile solution for industrial automation applications. One of the critical features of these drives is their ability to bring safety solutions to the system. With transition functionalities from safe-off to safe-speed settings, the Kinetix 6200 servo drives ensure the system remains safe for the operator, even when the drive is in motion. This feature can be valuable in applications with a risk of personal injury or equipment damage.

Another essential feature of the Kinetix 6200 servo drives is their flexible modular or integrated designs. The modular design provides flexibility in system configuration, allowing users to choose the best configuration for their specific needs. This design can streamline wiring and maintenance and moderate the spare parts catalog, making it easier to manage inventory and reduce costs. Additionally, the modular design of the Kinetix 6200 servo drives helps quickly adapt to technology enhancements, ensuring that users can take advantage of new features and functionality as they become available.

The 6200 series is also designed to be well-matched with the current Kinetix 6000 system, making them a versatile and cost-effective solution for many applications. With a continuous power output range of 6 kW to 45 kW and an input power voltage range of 324V to 528V, the Kinetix 6200 servo drives can handle a wide range of tasks. Whether you need to control a single axis or multiple axes simultaneously, the Kinetix 6200 servo drives are up to the task.

Kinetix 6200 Servo Drives Selection

The Kinetix 6200 Drives family includes two types of drives: Integrated Axis Modules (IAMs) and Axis Modules (AMs). The IAMs are designed to integrate motion control, safety, and drive functions into a single module. At the same time, the AMs are stand-alone drives that require a separate motion controller and safety module. Both categories have a voltage class of 400V. Additionally, further classification can be done based on the number of slots the servo drive uses, which can either be "Single-wide" or "Double-wide." These additional classifications will be discussed in their respective categories.

1) Integrated Axis Module (IAM) - 400V Class

The 6200 IAM models in the 400V class are designed for advanced motion control applications that require coordinated control of multiple axes. The IAM module integrated into these models provides both Input/Output and managing capabilities to facilitate coordinated motion control.

The IAM models in the 400V class are engineered to function within a wide range of input voltages spanning 324V to 528V, rendering them adaptable for use in various industrial settings. In addition, the converter in the 400V class IAM models is rated with an output power that varies between 6kW to 45 kW. The inverter output power rating ranges between 1.8 kW to 22.0 kW. These models have been specifically engineered to meet the demands of high-performance motion control applications requiring precise and efficient servo motor system control.

There are five different models within the 400V class IAM series, including three single and two double-wide slot models. The single-wide slot models are designed for applications with fewer axes of motion, while the double-wide slot models provide additional capacity for more complex motion control applications.

• 2094-BC01-MP5-M: The 2094-BC01-MP5-M servo drive, featuring a single-wide slot usage, is a robust and reliable motor control system designed for industrial applications. This drive is precisely engineered to offer accurate and efficient management of motors that require high power demands, with a converter power rating of 6 kW and an inverter current rating of 4 Amps. It is designed to function optimally within 380-480V 3-phase nominal voltage systems and includes advanced control algorithms, diagnostic and protection features, and an uncomplicated interface to facilitate effortless setup and operation.
• 2094-BC01-M01-M: The 2094-BC01-M01-M servo drive from the 6200 series is a high-performance motor drive designed for industrial applications. This drive is a compact, lightweight single-slot unit weighing 5.67 kg and measuring 4.9 x 11.9 x 13.2 in. It operates seamlessly within a temperature range of 0 to 50 degrees Celsius and has a robust output current of 9 Amperes, capable of delivering up to 3.9 kilowatts. With a maximum bus capacitance of 4585 Microfarads, this drive guarantees stable and fluid motor operation.
• 2094-BC02-M02-M: The 2094-BC02-M02-M servo drive, a member of the Kinetix 6200 series, is a single-wide slot drive designed to offer precise and efficient control of motors requiring high power demands. It is relatively compact and lightweight, with a weight of 5.90 kg and dimensions of 4.9 x 11.9 x 13.2 inches, and is built to operate within a temperature range of 0 to 50 degrees Celsius. The drive's inverter section output stands at an impressive 72 Watts, and the converter section output is rated at 15kW, with a power dissipation range of 36-75 Watts. With an output current of 15 A and a wattage of 6.6 kilowatts, this drive can deliver stable and smooth motor operation.
• 2094-BC04-M03-M: The 2094-BC04-M03-M servo drive manufactured by Allen-Bradley is a robust double-wide slot motor drive that offers precise and efficient control of motors for industrial applications. This drive weighs 9.53 kg and has dimensions of 7.7 x 11.9 x 16.7 in, which makes it slightly larger than other models but still operates well in a temperature range of 0 to 50 degrees Celsius. Its nominal AC input voltage ranges from 360 to 480V, and it can deliver an output of 30 Amperes with a continuous current-to-bus rating of 41.5 A.
• 2094-BC07-M05-M: The Rockwell Automation 2094-BC07-M05-M servo drive is a high-performance motor drive with a double-wide slot that offers precise and efficient motor control for various industrial applications. Weighing in at 9.98 kg and measuring 7.7 x 11.9 x 16.7 inches, this drive is designed to operate with a nominal three-phase voltage of 360V to 480V. With an inverter section output of 49 A, a converter section output of 45kW, and an output current of 45 Amperes, it can deliver a wattage of 22 kilowatts, ensuring stable and smooth motor operation. The drive has a maximum bus capacitance of 17,915 Microfarads and a power dissipation rating of 71-226 Watts, making it suitable for high-power applications that require advanced control algorithms, diagnostic and protection features, and a user-friendly interface for easy configuration and operation.

2) Axis Module (AM) - 400V Class

The Axis Module (AM) class of the 6200 series provides motion control for a single axis of motion for various industrial applications. It is typically used in high-performance applications, such as packaging, material handling, and converting.

The input rating of the Axis Module class is from 324V to 528V, making it suitable for operation in various industrial units. However, there are no converter ratings provided for this module. The inverter ratings range from 1.8 kW to 22.0 kW, which means it can handle different power requirements based on the application.

Like the IAM class, the AM class also has five models, of which three are single-wide, and two are double-wide slot usage. The single slot models can accommodate up to seven for each eight-axis power rail, while the double wide models can handle up to three for each eight-axis power rail. This allows for flexibility in designing a system that meets the specific needs of an application.

• 2094-BMP5-M: The 2094-BMP5-M servo drive is a flexible and robust motor controller that accurately controls the speed and torque for various industrial automation applications. It boasts a peak output current rating of 4.0 Amperes, and a power output of 1.8 kilowatts, enabling it to handle substantial loads while maintaining top-notch performance. The servo drive is engineered to function at a nominal three-phase voltage range of 360V to 480V. Its single-wide slot module design also simplifies installation into any compatible rack system.
• 2094-BM01-M: The 2094-BM01-M servo drive is a top-of-the-line motor controller that delivers exceptional performance, featuring a continuous output current rating of 6.1 A, an output current rating of 9 Amperes, and a wattage of 3.9 kilowatts, making it an ideal solution for precise handling of high loads. It comes equipped with an Axis Module power module, which places it in the 400V voltage class, and operates at an impressive efficiency of 98%. Despite weighing just 3.18 kg, this servo drive packs a punch and is a compact and lightweight single-slot module that can be easily installed into compatible rack systems. Its operating temperature range of 0 to 50 degrees Celsius makes it suitable for use in various industrial environments.
• 2094-BM02-M: The 2094-BM02-M servo drive is a high-performance controller designed for industrial automation applications. It weighs 3.18 kg and has compact dimensions of 2.76 x 11.9 x 13.2 inches, making it suitable for use in single-slot modules of compatible rack systems. With a nominal drive 3-phase voltage of 360V to 480V, it can deliver high output currents of up to 15 Amperes and a power wattage of 6.6 kilowatts.
• 2094-BM03-M: The 2094-BM03-M servo drive is an advanced axis module weighing 3.18 kg, and it has compact dimensions of 2.76 x 11.9 x 13.2 inches, making it ideal for use in single-slot modules of compatible rack systems. It features a maximum current of 30 Amperes at output and a power of 13 kilowatts. It also boasts a high internal shunt peak power of 22.5 kW and an internal shunt continuous power of 200W, ensuring reliable and efficient performance.
• 2094-BM05-M: The 2094-BM05-M Servo Drive is an axis module with an AC voltage rating of 460V and a nominal three-phase drive voltage of 360-480 volts in 3 phases. It weighs 5.44 kg, has dimensions of 5.5 x 11.9 x 14.7 in, and operates within a temperature range of 0 to 50 degrees Celsius. The servo drive can output a current of 45 amperes, and it has a maximum power of 22 kilowatts with no maximum bus capacitance specified.

Safety Features of Kinetix 6200 Drives Family

The Kinetix 6200 drives family incorporates various safety features to ensure safe operation and prevent accidents. Some of the safety features include:

• Safe Direction Monitoring: The Kinetix 6200 family features safe direction monitoring, ensuring that the motor can only move in the intended direction. If there is any deviation from the intended path, the drive will stop immediately, preventing accidents.
• Safe Stopping: Another essential safety feature of the Kinetix 6200 family is safe stopping. The drive has a safe-stop function that ensures the motor stops when an emergency stop button is pressed or a safety circuit is tripped.
• Maximum Safe Speed Settings: The Kinetix 6200 family also allows for maximum safe speed settings, which limits the speed at which the motor can operate. This feature ensures that the motor never exceeds safe operating speeds, preventing accidents.
• Door Monitoring and Control: The Kinetix 6200 family includes door monitoring and control, ensuring that the motor operates only when all doors are closed and secured. This feature prevents accidental contact with the motor while it is in operation.
• Safe Maximum Acceleration Monitoring: The Kinetix 6200 family also features safe maximum acceleration monitoring, ensuring the motor does not accelerate beyond safe limits. This feature prevents sudden jolts and jerks that could cause accidents.

The 2094-SE02F-M00-S0 is a Safe Torque Off (STO) control module that ensures the safe stopping of motor torque output without affecting the control power to the drive. The 2094-SE02F-M00-S1 is a Safe Speed Monitoring option that provides a safe speed limit for the motor by monitoring its speed and controlling its output. These safety options help to ensure the safety of both the machine and the operator in case of any unexpected incidents, making the Kinetix 6200 drives a reliable choice for automation applications.

Essential Kinetix 6200 Drive Accessories

The Kinetix 6200 drive series comes with essential drive accessories that include:

1) 2094 Power Rail:

The 2094-PRSx power rail is available for 1, 2, 3, 4, 5, 7, and 8-axis drive systems. This accessory provides power to the drive system and simplifies installation with a single connection point.

2) Low-Profile Connector Kits:

Low-profile connector kits are necessary to connect flying lead cables to Kinetix 6200 drives. These kits come in various configurations depending on the required connections. The 2090-K6CK-D44M kit is intended for Auxiliary contacts, while the 2090-K6CK-D44S0 kit connects input/output devices and enables the Safe Torque Off option. Lastly, the 2090-K6CK-D44S1 kit is designed for all three purposes, i.e., connecting Input and output devices for safe operation and connecting auxiliary feedback.

3) Sercos Fiber-Optic Cables:

These cables are required to communicate between the drive system and other devices. The 2090-SCEPx-x plastic, in-cabinet duty cable is ideal for installation inside a cabinet, the 2090-SCNPx-x plastic, on-machine duty cable is suitable for installation on a machine, the 2090-SCVPx-x plastic, outdoor, and conduit duty cable is ideal for outdoor installations, and the 2090-SCVGx-x glass cable is perfect for outdoor and conduit installations.

4) Motor Power and Feedback Cables:

These cables connect the drive system to the motor and feedback devices. The cables are available in different configurations and lengths to suit the application’s requirements.

Essential Accessories for Kinetix 6200 Drives

• Accessory: 2094 Power Rail
  • Description: Fixture for Drive Modules
    • Catalog Number: 2094-PRSx, available for 1, 2, 3, 4, 5, 7, and 8-axis drive systems
• Accessory: Low-profile Connector Kits
  • Description: Motor feedback connections
    • Catalog Number: N/A
  • Description: Auxiliary feedback connections
    • Catalog Number: N/A
  • Description: I/O connections
    • Catalog Number: N/A
  • Description: I/O, safety, and auxiliary feedback connections
    • Catalog Number: 2090-K6CK-D44M
  • Description: I/O and cascading Safe Torque Off connections
    • Catalog Number: 2090-K6CK-D44S0
• Accessory: Sercos Fiber-Optic Cables
  • Description: Plastic, in-cabinet duty
    • Catalog Number: 2090-SCEPx-x
  • Description: Plastic, on-machine duty
    • Catalog Number: 2090-SCNPx-x
  • Description: Plastic, outdoor, and conduit duty
    • Catalog Number: 2090-SCVPx-x
  • Description: Glass, outdoor, and conduit duty
    • Catalog Number: 2090-SCVGx-x
• Accessory: Motor Power and Feedback Cables
  • Available in different configurations and lengths

Optional Kinetix 6200 Drive Accessories

Optional accessories for Kinetix 6200 drives enhance the performance and functionality of the drive modules. Several vital accessories are frequently utilized with the 6200 series, including:

• 2094 shunt module: Provides additional 200 W continuous shunt power for the drive system.
• 2094 slot-filler module: Ensures the system's integrity by occupying empty slots on the gibe power rail.
• 2094 line interface module: This accessory is a substitute for several frequently used input power devices in the drive modules while offering AC line conditioning to ensure EMC compliance.
• 2090 AC line filters: Offers extra shunt capacity to the drive system, apart from the 2094-BSP2 shunt module.
• 1394 external passive shunt modules: This accessory enables Safe Torque Off connections to be cascaded within the system from one drive to another.
• Safety headers and safety interface cables: This accessory physically and electrically isolates the drive power output from the motor to ensure safe and secure operation.
• 2094 mounting brackets: These brackets save panel space and enable the line filter to be mounted on the DIN rail behind the LIM module or power rail.
• External auxiliary encoders: These external encoders provide increased precision for controlling position and speed by using sine/cosine and incremental signals.
• Connector sets: These connector sets can be used as substitutes for input power, control power, motor power, and other connections to ensure the proper functioning of the system.
• Resistive brake module (RBM) and RBM interface cables: Provide the necessary power components for regenerative applications.
• 8720MC (RPS & Line Reactors): Power components required for regenerative applications can recycle energy back into the system, saving energy and reducing costs.

Conclusion

The Kinetix 6200 series is undoubtedly one of the most versatile and modular drives available in the market, specifically designed to meet the unique needs of industrial consumers. Choosing the appropriate model from the 6200 series depends on various factors, including module type, slot usage, and voltage class. To make an informed decision, buyers can refer to the comprehensive selection guide above, which can help them choose the best fit for their industrial motor control system.