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Allen Bradley - Drives

SMC Dialog Plus

SMC Dialog Plus Selection Guide

The SMC Dialog Plus is a versatile motor controller that offers a range of standard features for various industrial applications. It provides easy installation and power wiring options, along with 2- and 3-wire control options. The SMC Dialog Plus Controller's configuration can be easily customized using a front-facing LCD and keypad. The values of the parameter can be downloaded and programmed using software and the 1203-GD2 communication module. It offers a soft start with full selectable voltage, dual ramp, current limit, and kickstart starting modes in a single unit for increased versatility, as well as various protecting features for motor protection. It also comes with customization options such as Accu-Stop, smart motor braking, preset slow speed, pump control, and soft stop. Its electrical ratings conform to both UL/CSA/NEMA and IEC standards and provide short-circuit current protection, while its environmental specifications make it suitable for use in a range of conditions.

Product Selection

To select a suitable controller for your application, explore the following codes:

  • Full Catalog Number: 150-B180NBDA-8L
  • Bulletin Number: 150
  • Controller Rating: B180
  • Enclosure: N
  • Input Line Voltage: B
  • Control Voltage: D
  • Control Options: A
  • Options: 8L

Bulletin Number

Bulletin Numbers are used to identify specific product lines within a manufacturer's range. Allen-Bradley's Bulletin Number 150 refers to their line of Solid-State Controllers, with Bulletin Numbers 150B, 152H, and 153H being variations with additional features such as built-in communications capabilities and improved programming options, and an isolation contactor for additional safety features.

Controller Ratings

Controller Ratings are used to identify the power rating and maximum current capacity of an industrial motor controller. In this case, the codes B24 through B1000 refer to a range of Allen-Bradley motor controllers with increasing current ratings and horsepower capacities at 460 volts AC.

For example, B24 has a maximum current capacity of 24 amps and can handle motors ranging from 1 to 15 horsepower at 460 volts AC, while B1000 has a maximum current capacity of 1000 amps and can handle motors ranging from 10 to 800 horsepower at 460 volts AC.

By using the appropriate controller rating for a given application, you can ensure that the motor controller is able to handle the power and current requirements of the motor being controlled.

Enclosure Type

Enclosure Type N refers to an open industrial control panel without housing. It may be suitable for certain applications but is not recommended for harsh conditions.

Input Line Voltage

Input Line Voltage codes B and C refer to the range of voltages that an Allen-Bradley industrial motor controller can accept as an input. Code B accepts input voltages from 200 to 460 volts AC, while code C accepts input voltages from 200 to 575 volts AC, both with a 3-phase power supply and a frequency of 50 or 60 Hertz.

Control Voltage

Control Voltage codes D and R describe the range of voltages that are used to power the control circuit of an industrial motor controller in Allen-Bradley's system. Code D indicates that the controller uses a control voltage range of 100 to 240 volts AC, while code R indicates a control voltage range of 24 volts AC or DC. The control voltage powers the control circuitry of the motor controller and is used to enable or disable the main power circuit.

Control Options

Allen-Bradley industrial motor controllers offer different control options for users to choose from, indicated by codes A to F. Each code corresponds to a specific control feature that is included in the motor controller. These options include Braking with Speed Slow, Accu-Stop, Smart Motor Braking (SMB), Preset Slow Speed, Pump Control, and Soft Stop. Users can select only one option at a time, depending on their specific application requirements. The chosen control option can improve the performance and lifespan of the motor and equipment, prevent sudden stops, provide precision positioning, or enable advanced braking control. Options for control are given below:

  • F-Slow Speed with Braking
  • E-Accu-Stop
  • D-Smart Motor Braking (SMB)
  • C-Preset Slow Speed
  • B-Pump Control
  • A-Soft Stop
  • Blank-Standard

Options

The Options codes 8L, 8M, and 8B correspond to different protective module options available for Allen-Bradley industrial motor controllers. The 8L code represents the Line-Mounted Protective Module, which is designed to protect the motor and equipment from overvoltage, undervoltage, and phase loss conditions in the power supply line. The 8M code represents the Load-Mounted Protective Module, which is designed to protect the motor and equipment from overcurrent and overload conditions. The 8B code represents the Line- and Load-Mounted Protective Modules, which provide comprehensive protection against a range of power supply and load conditions, including overvoltage, undervoltage, phase loss, overcurrent, and overload.

Users can select the protective module option that best suits their application requirements and provides the necessary protection for their motor and equipment.

Specifications

Standard Features

Standard features of the SMC Dialog Plus Controller include catering to different industrial applications.

Installation: Installing the SMC Dialog Plus Controller is hassle-free, and it supports the use of bypass contactors once the motor has reached full speed, making it a convenient option for industrial applications.

Power Wiring: The SMC Dialog Plus Controller provides options for power wiring with or without an isolation contactor. The controller also supports the use of bypass contactors after reaching the motor at its full speed.

Control Wiring: The SMC Dialog Plus Controller offers 2- and 3-wire control options to cater to various industrial applications.

Setup: Configuration of the SMC Dialog Plus is possible through its front button pad and LCD. The values of the Parameter can also be downloaded by utilizing programming software and the 1203-GD2 communication module.

Starting Modes: The motor controller provides a soft start with Full adjustable voltage, dual ramp, current limit, and kickstart starting modes in a single unit for increased versatility.

Communications: The motor controller is equipped with a serial port that can be utilized to connect to communication modules and human interface devices for streamlined communication.

Protection and Diagnostics: The motor controller is designed with various protective and diagnostic features such as communication fault, underload, overload, open gate, jam, stall, controller temperature, overvoltage, Undervoltage, phase reversal, excessive starts/hour, voltage unbalance, line fault, and power loss.

Metering: The motor controller enables users to measure power factor, elapsed time, kWH, kW, volts, amps, and motor heat capacity usage.

Status Indication: The motor controller provides real-time status indications such as speed, stopping, ramping, and fault for easy monitoring.

Auxiliary Contacts: The motor controller comes with single-pole double-throw contacts that can be programmed as up-to-speed or normal, as well as programmable as fault or normal for added flexibility.

Customization Options

Soft Stop: Provides broadened coast-to-rest to reduce load shifting. The adjustable ramp downtime ranges from zero to sixty seconds.

Pump Control: Lowers the risk of mechanical and structural damage to pumping systems during the start-up and stopping phases. The starting phase can be fixed from zero to thirty seconds, while the stopping duration is selectable from zero to 120 seconds.

Preset Slow Speed: It permits the operator to spot the material. It can be set for low, high, reverse low, or reverse high speeds.

Smart Motor Braking (SMB): It offers motor braking without extra equipment for applications demanding quick motor stops. The braking current is changeable from zero to four hundred percent of the full load of the motor current rating.

Braking Accu-Stop or Slow Speed: It merges Preset Slow Speed and Smart Motor Braking. The braking current is adaptable from zero to four hundred percent of the current with a full load, while the gentle speed can be fixed for either high or low speeds.

Electrical Ratings

Power Ratings: The SMC Dialog Plus has a power circuit that conforms to both UL/CSA/NEMA and IEC standards. It has a rated operation voltage of 200-480 Volts AC and 200-600 Volts AC (-15%, +10%) and a rated insulation voltage of 500V. The dielectric withstand is 2200 Volts AC, and the repetitious peak inverse voltage (PIV) rating is 1400 Volts for 200-480 Volts AC and 1600 Volts for 200-600 Volts AC, 200-415 Volts, and 200-500 Volts. The operating frequency is 50/60 Hertz, and the utilization category is MG 1 AC-53a. The power circuit protects against electrical shock with an IP00 (open device) rating.

Short-Circuit Current Protection: The SMC Dialog Plus motor controller offers short-circuit protection to safeguard against overcurrent conditions. The level of protection is determined by the device's operational current rating, which varies based on the specific model. The operational current rating ranges from 80A for the 24 models to 3000A for the 1000 model. This rating indicates the maximum current that the device can handle without tripping the short-circuit protection. In the event of an overcurrent condition, the controller will interrupt the current flow to prevent damage to the motor and connected equipment.

Power Requirements: SMC Dialog Plus has specific power requirements that must be met to ensure proper operation. The Control Module requires 40 VA of power. The Heatsink Fan(s) have varying power requirements depending on the device's operational current rating. For devices with an operational current rating of 24, 35, or 54 A, no power is required for the heatsink fan(s). For devices with an operational current rating of 97 A, 135 A, or 180 A, the heatsink fan(s) require 45 VA of power. For devices with an operational current rating of 240 A, 360 A, 500 A, 650 A, 720 A, 850 A, and 1000 A, the heatsink fan(s) require either 145 VA or 320 VA of power. It is important to ensure that the proper power requirements are met for the Control Module and Heatsink Fan(s) to ensure optimal performance of the SMC Dialog Plus.

Heat Dissipation Capability (W): SMC Dialog Plus is a motor controller designed to provide advanced motor control for industrial applications. One important factor to consider when using the SMC Dialog Plus is the maximum heat dissipation and rating of current. The maximum heat dissipation of the SMC Dialog Plus varies depending on the current rating. For instance, the SMC Dialog Plus with a current rating of 24 A has a maximum heat dissipation of 110 W, while the SMC Dialog Plus with a current rating of 1000 A has a maximum heat dissipation of 2760 W. It is important to ensure that the maximum heat dissipation is not exceeded to prevent damage to the motor controller and ensure optimal performance.

Environmental

The SMC Dialog Plus has specific environmental specifications that need to be considered when operating or transporting the device. The working temperature ranges for the device are between Zero to 50 degrees Celsius for open environments and zero to 40 degrees Celsius for enclosed environments. The storage and transportation temperature range for the device is between -20 to +75 degrees Celsius. The device can operate at an elevation of up to 2000 meters (6560 feet). The humidity level for the device should be kept between 5% to 95%, without any condensation. The pollution degree for the device is 2, which means that it is suitable for use in environments with non-conductive pollution.

Conclusion

SMC Dialog Plus Controller is a highly customizable motor controller suitable for a wide range of industrial applications (like robotics, machine tools, pumping systems, elevators, and escalators). The controller offers a variety of standard features and options for power and control wiring, as well as protective and diagnostic features for safe and efficient operation. SMC Dialog Plus Controller can be customized to meet specific application requirements with options such as smart motor braking, pump control, and soft stop. The controller has a power circuit that conforms to both UL/CSA/NEMA and IEC standards and provides protection against electrical shock. Finally, the SMC Dialog Plus Controller has specific environmental specifications that need to be considered during operation and transportation, such as temperature range, humidity, and pollution degree. Due to these features, SMC Dialog Plus Controller will be the best choice for motor control.

Browse our selection of SMC Dialog Plus units

AutomationStop.com's online catalog offers one of the largest selections of preowned SMC Dialog Plus units in the world.

150-B135NBD

The Allen-Bradley SMC series 150-B135NBD controller is a Dialog Plus type of solid-state motor controller. It is an open-style motor controller that does not have an enclosure to protect it from dust, debris, and liquids. The 150-B135NBD controller operates with a 3-phase input line voltage range from 200 to 460V AC and with 5 to 100 Horsepower of output power at 460V AC. This controller's current rating is 135 Amperes.

150-B135NBDB

The Allen-Bradley SMC series 150-B135NBDB controller can be used to control squirrel-cage induction motors. This SMC Dialog Plus series controller uses fans to avoid overheating and its enclosure is open. The 150-B135NBDB controller is powered by 3-phase input line voltage. Its line voltage range is between 200 and 460V AC at 50 to 60 Hertz and it can generate 100 Horsepower of maximum output at 460V AC. The 150-B135NBDB controller is a solid-state device.

150-B135NBDB-8B

150-B135NBR

150-B135NCDB

150-B180NBD

The Allen-Bradley SMC Dialog Plus 150-B180NBD controller operates at 100-240V AC of control voltage and at 200-460V AC of line voltage. It also operates at 180 Amperes. The 150-B180NBD controller is a solid-state device and it does not need an isolation contactor when it is wired. It features a snubber option on its SCR circuit to prevent a false SCR firing. The 150-B180NBD controller supports several motor-starting modes.

150-B180NBDB-8L

150-B240NBDA

150-B240NBDB

150-B24NBD

150-B24NBD-8B

150-B24NBDA

150-B24NBDA-J1

150-B24NBDB

150-B24NBDD

150-B24NBDD-J1

150-B24NCD

150-B24NCRC

150-B35NBD

150-B35NBDB

150-B35NBDD-J1

150-B35NCD

150-B360NBD

The Allen-Bradley 150-B360NBD controller is rated at 480V AC of line voltage and it is a Dialog Plus series type of smart motor controller that was made for operating standard induction motors. Its control power rating is 100-240V AC and it has a microprocessor that can adjust itself to the input control voltage rating. The 150-B360NBD controller has a current rating of 360 Amps and it is an open controller.

150-B360NBDB

150-B500NBD

The Allen-Bradley 150-B500NBD soft starter is an AC-powered motor starter equipped with standard motor-starting options. It is a member of the SMC Dialog Plus series of Allen-Bradley soft starters. The 150-B500NBD soft starter is powered by 460V AC of line voltage and by 100-240V AC of control voltage. This soft starter is a solid-state device. It is also an open motor starter because it has an open type of enclosure.

150-B54NBD

The 150-B54NBD motor controller is a Dialog Plus series solid-state controller from Allen-Bradley. It can start a motor in different ways for different applications and the users of the controller can select and fine-tune the starting mode that the controller will use. The 150-B54NBD controller operates with 120-240V AC of control voltage and 480V AC of line voltage. It also operates with 54 Amperes of current.

150-B54NBDB

The Allen-Bradley 150-B54NBDB soft starter is a Dialog Plus series soft starter or motor controller with solid-state equipment. It is microprocessor-based. The 150-B54NBDB soft starter is equipped with a pump control option that it can use in special applications. It is also equipped with several standard options for starting motors. The 150-B54NBDB soft starter's current rating is 54 Amps and its 3-phase line voltage rating is 480 Volts AC at 50 to 60 Hertz.

150-B54NBDC

The 150-B54NBDC solid-state controller is an Allen-Bradley Dialog Plus series microprocessor-based solid-state controller for industrial motors. It is also known as an SMC or smart motor controller device. The 150-B54NBDC solid-state controller supports a preset slow speed function that it can use in special applications. It operates with 460V AC of 3-phase line voltage at 50 to 60 Hz and with 54 Amps of current. The 150-B54NBDC controller also operates with a control voltage range from 100-240V AC.

150-B54NBDE

The 150-B54NBDE soft starter is an Allen-Bradley SMC soft starter in the Dialog Plus controller series. Its control voltage rating is 120 to 240V AC and its line voltage rating is 480V AC. The 150-B54NBDE soft starter also operates with a current rating of 54 Amps. This soft starter features 3 standard start modes and a special stop mode called the "accu-stop" mode for controlling a motor. The 150-B54NBDE soft starter has an open enclosure and an energy-saving feature.

150-B54NBR

The 150-B54NBR is an SMC controller designed for motor control by Allen Bradley. It is an advanced solid-state controller with the latest technology to regulate motors of various sizes, ranging from small 1 HP motors to larger 40 HP. It can handle the demanding requirements of industrial applications, making it a reliable choice for various industries. The 150-B54NBR SMC controller is compatible with a range of input line voltages, from 200-460 Volts AC, 3-phase, and 50/60 Hz.

150-B97NBD

The 150-B97NBD controller is an Allen-Bradley/Rockwell Automation SMC Dialog Plus motor controller. This controller has several operating modes that include the energy-saving mode, the dual ramp starting mode, and the pump control mode. The 150-B97NBD controller supports 200 to 460 Volts AC of line voltage and 100 to 240 Volts AC of control voltage. Its output power rating is 75 Horsepower maximum. The 150-B97NBD controller comes with a 5-key keypad for programming.

150-B97NBDA

The 150-B97NBDA motor controller from Allen-Bradley is a Bulletin 150 and Dialog Plus type of smart motor controller or SMC. This smart motor controller is used to start and stop an industrial motor in a manner that is suitable for the application at hand and in a manner that will not strain, wear out, or damage motor components. The 150-B97NBDA controller can stop a motor with a soft stop option, and it can start the motor with a soft start option and a variety of other starting options.

150-B97NBDB

The 150-B97NBDB is a solid-state controller from the Allen-Bradley Bulletin 150 SMC Dialog Plus family. It regulates AC motors with 200-600V AC input and provides 1-1000 Amps of current output. The 150-B97NBDB controller is commonly used in industrial applications, requiring precise motor control. It uses electronic components to ensure high efficiency and reliability, and its diagnostic and monitoring features enable quick troubleshooting of any issues. The 150-B97NBDB controller is a reliable device for controlling AC motors in various industrial settings.

150-B97NBDB-8B

The Allen-Bradley 150-B97NBDB-8B SMC Dialog Plus controller is a motor controller that has protective modules (line and load) and an energy-saving feature. The line voltage rating of this motor controller is between 200 and 460 Volts AC (at 50 to 60 Hertz) and it supports 75 Hp of maximum output power. The 150-B97NBDB-8B controller also supports 97 Amps of current. This device comes in an open enclosure.

150-B97NBR

The 150-B97NBR controller is an Allen-Bradley SMC Dialog Plus motor control device that supports different starting modes for different applications and different motor loads. The 150-B97NBR controller's soft start mode starts the motor gradually and it is one of the most commonly-used starting modes. Additionally, the current limit start mode is useful for applications that require limited levels of starting current, and the dual ramp start mode is useful for applications that involve varying torque ratings for varying loads.

150-N84

The Allen-Bradley Bulletin 150 150-N84 module is a protective module for Allen-Bradley SMC Dialog Plus motor controllers. This protective module can be field-installed on a Bulletin 150 series motor controller if the controller needs a protective module to ensure safe operation in a specific environment or application. The 150-N84 protective module can be connected to a motor controller with a line voltage rating of 480 Volts AC.

150-N84L

The 150-N84L is a field-installed protective module for the SMC 150 motor controllers by Allen Bradley. This module is designed to enhance the performance of Dialog Plus Smart Motor Controllers in industrial settings. It has an amperage rating ranging from 97 to 360 A and a voltage rating of 480 V. The module supports slow-speed operation, allowing precise control over motor applications. It monitors the motor's current and voltage, protecting against short circuits, overloads, and phase loss. It can also detect and respond to abnormal operating conditions.

150-NMBD00

The 150-NMBD00 controller is an Allen-Bradley SMC Dialog Plus series motor controller. It has 3 poles and an open enclosure. The 150-NMBD00 motor controller is convection-cooled and it can be installed in an enclosure to protect it from harmful environmental substances. This controller can be programmed easily through the keypad on its front panel. The 150-NMBD00 motor controller has a special feature that allows it to save energy by monitoring the controller's load and using lower levels of energy with smaller loads.

40382-805-01

The Allen-Bradley 40382-805-01 kit is a spare parts kit with an interface board that can be installed in an SMC Dialog Plus Bulletin 150 series motor controller. The board in this kit supports 4.5 to 35V DC of operating voltage and 7 to 12V DC of input voltage for signals. The 40382-805-01 kit's interface board supports as USB port. This interface board can also support an automatic decay selection feature.

40382-809-03

The 40382-809-03 spare parts kit is an Allen-Bradley parts kit that contains a replacement power pole for Allen-Bradley motor controllers. The power pole in this parts kit can be installed in an Allen-Bradley SMC Dialog Plus controller to replace a power pole that is worn out or damaged. The 40382-809-03 kit's power pole can support 125/180 Amperes of current and 480 Volts AC of voltage.

40382-809-05

The Allen-Bradley 40382-809-05 power pole kit contains a replacement power pole for SMC Dialog Plus solid-state motor controllers. The power pole in the kit can operate with 600V AC or 600V DC voltage. Additionally, the power pole from the 40382-809-05 kit can support wire to wire applications, wire to board applications, and wire to busbar applications. The current rating for the 40382-809-05 kit power pole is 240 Amps.

40382-811-01

The Allen-Bradley/Rockwell Automation 40382-811-01 motor controller is an SMC Dialog Plus control module for squirrel-cage induction motors. It includes several motor-starting options such as the dual ramp start option, full voltage option, current limit option, and the soft start option which can also support a selectable kickstart feature. The 40382-811-01 controller contains an efficient microprocessor which is self-adjustable. The control module's current rating is 650 Amps.

40382-814-02

The Allen-Bradley 40382-814-02 interface board is a replacement part for motor controllers from the SMC Dialog Plus series. It is a replacement board for faulty or damaged drive interface boards. The 40382-814-02 interface board can be used with powerful SMC Dialog Plus controllers that have current ratings between 650 and 1000 Amps. The 40382-814-02 interface board is also compatible with all of the line voltage ratings that are supported by SMC Dialog Plus controllers.

40382-818-01

The Allen-Bradley 40382-818-01 power module was designed to be used with an Allen-Bradley SMC Dialog Plus controller. It is a renewal part or replacement part for certain SMC Dialog Plus series controllers which can be installed to replace a faulty power module. The 40382-818-01 power module is compatible with a controller that has a line voltage rating of 200 to 480 Volts AC and a current rating of 650 Amps.

40888-490-01-B1FX

The Allen-Bradley 40888-490-01-B1FX control module is a module that allows an SMC Dialog Plus series motor controller to support a pump control option for controlling an induction motor. This control module expands the control options for its host motor controller. The 40888-490-01-B1FX control module can support a control voltage range of 120 to 240V AC and it can support any current rating that is supported by an SMC Dialog Plus controller.

40888-490-01-D1CX

The 40888-490-01-D1CX control module supports smart motor braking and it is also known as an SMB module. This SMB module is a renewal part for motor controllers in the Allen-Bradley SMC Dialog Plus product line. The 40888-490-01-D1CX SMB module allows its host controller to use smart motor braking to stop a motor because smart motor braking is not a standard feature on SMC Dialog Plus controllers. This module can be used with controllers rated at 180 to 360 Amps of current.

40888-490-01-S1FX

The Allen-Bradley 40888-490-01-S1FX SMC Dialog Plus controller is a motor-controlling device that is AC-powered. It supports input voltage and control power voltage and its input voltage range is 200-600 Volts AC while its control power voltage range is 120 to 240 Volts AC. The 40888-490-01-S1FX controller can be programmed directly through its built-in keypad or through an optional HMI. This controller has several protective diagnostics features and it is designed to save energy in applications with low loads.

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