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Emerson - GE Fanuc

Series 90-30

GE Automation introduced the Ge Fanuc 90-30 series of programmable logic controllers. Emerson Automation currently owns the former Ge Automation. This product line provides industrial components that can be used in various applications. For example, its analog modules are used in the processes such as flow, temperature, and pressure. Similarly, the baseplates are offered in either 5 or 10 slot widths to accommodate the industrial needs of users for flexible configuration. Users can choose from a wide range of expansion and remote base plates for multi-rack systems. Likewise, it offers CPU modules for general purpose applications; these are appropriate for low I/O counts and embedded in the baseplates to improve slot availability. In addition, the 90-30 product family includes discrete I/O modules that serve as interfaces between the PLC and external input devices such as proximity sensors, pushbuttons, switches, and BCD thumbwheels, among others. Furthermore, the series includes motion control units that can be easily applied in various digital, analog, and stepper motion applications for high-speed counting; these units are also suitable for point-to-point applications. It provides power supply modules, which users can snap in similarly to I/O devices and are compatible with CPUs. Most of these power supply units have default auto-ranging functionalities, so users do not need to use external jumpers for incoming power levels. These can also provide current limiting features to enhance the control systems' safety. The manufacturers test these components to meet international industrial standards and last longer mechanical lifespans. However, users should follow the manufacturer's guidelines for mounting and troubleshooting.

Series 90-30 Selection Guide

The Series 90-30 PLCs from GE Fanuc are a collection of controllers, input/output systems, and specialty modules. This family meets the demand for extremely flexible industrial automation. Automation integration is made simple by the diversity and flexibility of input/output and specialty modules.

The Series 90-30 PLCs, with their novel architecture and modular design, provide a low-cost solution to a surprisingly wide variety of PLC applications, from simple relay replacement to complicated industrial processes and discrete automation.

This family offers 14 robust processors, 100+ distinct I/O module types, intelligent modules, high-level communications solutions, and bus interfaces.

This article will discuss the Series 90-30 series of products in detail. That will help you choose the best CPU and other modules per your system requirements.

Series 90-30 CPUs

The CPU is the main part of any PLC system. The Series 90-30 product line offers 14 CPU models with different features. It allows you to choose the best processing unit according to your system design. These CPU models are categorized into the following categories.

Embedded CPUs

These CPUs are soldered to the baseplate backplane. This family offers three embedded CPUs models: CPU311, CPU313, and CPU323.

The basic features of these CPUs include:

  • They are irreplaceable as they are soldered to the baseplate's backplane board.
  • These CPUs do not permit the usage of Expansion or Remote racks. This implies that if your application needs more than ten modules, you must choose a modular CPU.
  • All slots on the baseplates are useable for input/output or option modules.
  • In these CPUs, power supply modules also contain the memory backup battery. Unplugging the power supply will also disconnect the battery from the memory circuits on the backplane circuit board. However, the supercapacitor in the backplane circuit may retain adequate power to keep the memory circuits operational for a limited amount of time.
  • They don't contain a TOD (time-of-day) clock.

Modular CPUs

The processor, storage unit, and other integrated circuit chips are soldered onto the circuit board in modular CPUs. This board is installed in a plug-in module. This family includes the CPU331 and above models. The CPU350-370 are high-performance CPUs that offer additional features, fast processing speed, and increased memory.

The basic features of these CPUs include:

  • Only a CPU module or a specific optional module can be inserted in slot 1 of the baseplate in these CPUs.
  • These CPUs support expansion and remote baseplates.
  • This CPU can be easily swapped or upgraded to a new type.
  • Only one CPU is permitted in any system.
  • They offer a TOD (time-of-day) clock.
  • CPU350-370 supports floating-point math. These CPUs come with flash memory, key switch, and sequential event recorder.

General Features of CPUs

Some of the general features of embedded and modular CPUs models are discussed in this section.

Microprocessor

The CPU model determines the microprocessor type as shown below.

  • Microprocessor: 80188
    • CPU Model: CPU311, CPU313, CPU323, CPU331
  • Microprocessor: 80C188XL
    • CPU Model: CPU340, CPU341
  • Microprocessor: 80386EX
    • CPU Model: CPU350-364
  • Microprocessor: 586
    • CPU Model: CPU374

Built-in Serial Ports and Communications

All Series 90-30 CPUs, except for the CPU374, have one built-in serial port that is RS-485 compatible. Series 90 slave protocols, such as SNP and SNP-X, are supported by this port. This serial port in CPUs 331-364 can also support the PCM module for RTU master and CMM module for SNP master protocol, SNPX master protocol, CCM protocol, or RTU slave protocol.

CPU351, CPU352, and CPU363 come with two additional serial ports. The top port (port 1) has a 6-pin RJ-11 female connector that supports the RS-232 protocol, and the bottom port (port 2) is RS-485 compatible.

These additional serial port connectors are located on the front of the CPU. These serial ports improve the system performance by avoiding the CPU connection with serial ports through the PLC backplane. These CPUs allow you to create custom serial output. These ports can support SNP /SNP-X master and slave protocols. These also support the RTU slave protocol and the serial feature.

Memory

All CPUs from this series support CMOS RAM as working memory. CMOS RAM is a low-power, fast memory that is easily readable and writeable. In a modular CPU, a RAM chip is installed within the CPU module. In an embedded CPU, the backplane board has the RAM chip.

These CPUs support three types of PROM (Programmable Read-Only Memory) devices, including EPROM, EEPROM, and flash memory to store user data and CPU firmware.

  • CPU Model: CPU311, CPU313, CPU323, CPU331
    • Memory Storage: RAM and optional EEPROM or EEPROM
  • CPU Model: CPU340
    • Memory Storage: RAM and optional Flash
  • CPU Model: CPU 341
    • Memory Storage: RAM and optional EEPROM or EEPROM; RAM and optional Flash
  • CPU Model: CPU350, CPU351, CPU352, CPU360, CPU363, CPU364, CPU374
    • Memory Storage: RAM and Flash

Some general features of Series 90-30 CPUs include the speed (MHz), the number of input/output (I/O) points, the option of a battery-backed clock, the maximum user Logic memory, and much more.

Electrical Specifications

The electrical specifications of all CPU models include:

  • CPU Model CPU311 has an operating voltage rated at +5 volts DC and an operating current rated at 410 milliamperes.
  • CPU Models CPU313 and CPU323 have an operating voltage rated at +5 volts DC and an operating current rated at 430 milliamperes.
  • CPU Model CPU331 has an operating voltage rated at +5 volts DC and an operating current rated at 350 milliamperes.
  • CPU Models CPU340 and CPU341 have an operating voltage rated at +5 volts DC and an operating current rated at 490 milliamperes.
  • CPU Models CPU311 and CPU360 have an operating voltage rated at +5 volts DC and an operating current rated at 670 milliamperes.
  • CPU Models CPU351, CPU352, and CPU363 have an operating voltage rated at +5 volts DC and an operating current rated at 890 milliamperes.
  • CPU Model CPU364 has an operating voltage rated at +5 volts DC and an operating current rated at 1.51 amperes.
  • CPU Model CPU374 has an operating voltage rated at +5 volts DC and an operating current rated at 7.4 Watts.

Communication Options

The Series 90-30 product line supports several communication protocols, including Ethernet, Series 90 Protocol (SNP), CCM, Genius, and RTU.

Baseplates

The baseplate holds most of the components. The PLC system is built around these baseplates. Every PLC system includes at least one baseplate, which commonly houses the CPU. Depending on the number of modules they can carry, these baseplates are categorized as either 5-slot baseplates or 10-slot baseplates.

  • CPU Model: CPU311 and CPU313
    • Baseplate Description: 5-slotbaseplate with an embedded CPU
  • CPU Model: CPU323
    • Baseplate Description: 10-slot baseplate with an embedded CPU
  • CPU Model: CPU331, CPU340, and CPU341
    • Baseplate Description: 5 baseplates per system -> 1 CPU baseplate and 4 expansion plus remote baseplates
  • CPU Model: CPU350, CPU351, CPU352, CPU360, CPU363, CPU364, and CPU374
    • Baseplate Description: 8 baseplates per system -> 1 CPU baseplate and 7 expansion plus remote baseplates

Power Supplies

Each base plate requires its power source. The power supply is always installed in the left-most slot on a baseplate. A range of power supply types is available to fulfill the power needs of the series 90-30 PLC system. Power supplies that are compatible with Series 90-30 products include an AC/DC input power supply and a DC input-only power supply. These power supplies are equipped with LED (light-emitting diode) indicators. The purpose of these LED indicators is listed below.

  • LED Label: PWR
    • Description: Top green LED
    • Purpose: Indicates the operating state of the power supply. When ON, there is a correct source of power to the power supply. When OFF, power is not being applied and there could be a power supply fault.
  • LED Label: OK
    • Description: Green LED
    • Purpose: Indicates whether the PLC is operating properly or not. When ON, the PLC is working properly. When OFF, there has been a problem detected by the PLC.
  • LED Label: RUN
    • Description: Green LED
    • Purpose: When ON, the PLC is in run mode
  • LED Label: BATT
    • Description: Bottom Red LED
    • Purpose: When ONm the memory backup battery voltage is insufficient to keep the memory alive in the event of a power outage.

Input/Output Modules

The Series 90-30 product line offers the following input/output modules and specialty modules.

Discrete Input Modules

The Series 90-30 line of products offer discrete input modules that translate the user devices' AC/DC power levels to PLC logic levels. An optical coupler isolates the incoming power from the logic circuit. These input modules come with 8, 16, or 32 points (circuits), such as the IC693MDL230, which is a 120 volts AC discrete input module with 8 points.

Discrete Output Modules

The Series 90-30 series of products offer discrete output modules that transform the PLC logic levels into the AC/DC power levels needed to operate the user devices. Each output point is switched using a power semiconductor or an electromagnetic relay.

These discrete output semiconductor-switched modules come with 5, 8, 12, 16, or 32 output circuits (points). This series offers relay output modules that have 8 or 16 normally open (NO) relay contact outputs.

Discrete Input/Output Combination Modules

Combination discrete I/O modules combine inputs and outputs in a single module. It can be an input/output combination of AC/relay or DC/relay. The IC693MAR590 and IC693MDR390 modules have 8 input points (AC or DC) and 8 output points (relay).

Analog Input Modules

Analog input modules perform the analog-to-digital conversion. These modules are available in four combinations:

  • 4-channel current module (IC693ALG221)
  • 4-channel voltage module (IC693ALG220)
  • High-density current input module with 16 channels (IC693ALG223)
  • High-density voltage input module with 16 channels (IC693ALG222)

Analog Output Modules

Analog input modules perform the digital-to-analog conversion. These modules are available in three combinations:

  • 2-channel current module (IC693ALG391)
  • 2-channel voltage module (IC693ALG390)
  • 8-channel high-density current/voltage input module (IC693ALG392)

Analog Combination Modules

These series combine the features of the analog input module and analog output module into a single module, known as an analog combination module. The IC693ALG442 module offers two D/A output channels and four A/D input channels.

Optional Modules

This series is compatible with a wide range of specialty modules. That equips you with the freedom to choose the optional modules following your system requirements.

Optional modules with their functions are summarized below.

  • Genius Communications Module - IC693CMM301 - Allows communication between Series 90-30 PLCs and other GE Fanuc PLCs
  • Enhanced Genius Communications Module - IC693CMM302 - Enables autonomous global data communications among a Series 90-30 PLCs and a maximum of 31 additional devices connected to a Genius bus
  • Genius Bus Controller - IC693BEM331 - Supports the interface between a genius I/O bus and Series 90-30 PLCs
  • FIP Bus Controller - IC693BEM340 - Supports the Series 90-30 PLCs interface with FIP I/O serial bus
  •  FIP Remote I/O Scanner - IC693BEM330 - Supports the Series 90-30 PLCs interface with FIP I/O serial bus
  •  Motion Mate Axis Positioning Module - IC693APU301/302 - Combine PLC logic solving functions with one-axis control
  •  Motion Mate Digital Servo Module - IC693DSM302; IC693DSM314 - Combine PLC logic solving functions with two-axis control
  •  High-Speed Counter Module - IC693APU300 - High-speed processing of signals of 80KHz maximum
  •  I/O Link Interface Module - IC693BEM320 - Supports connection between Series 90-30 PLCs and Series 90-70 PLCs, as well as Series 90-30 PLCs (slaves) and Fanuc I/O LINK
  •  I/O Link Master Module - IC693BEM321 - Supports connection between series 90-30 PLC (master) and a maximum of 16 slaves on Fanuc I/O LINK
  •  I/O Processor Module - IC693APU305 - Direct Processing of rapid pulse signals
  •  Ethernet Interface Module - IC693CMM321 - Support attachment of Ethernet LAN
  •  Programmable Coprocessor Module - IC693PCM300/301/311 - Allows communication with programming terminals, RTU master devices, printers, etc.
  •  Communications Control Module - IC693CMM311 - High-performance coprocessor for modular CPUs
  •  Temperature Control Module - IC693TCM302 - Supports temperature control of a maximum of 8 channels
  •  Power Transducer Module (PTM) - IC693PTM100 - Monitor voltages or measure power consumption

State Logic CPUs

The Series 90-30 product line offers five state logic CPUs that use Natural Language Processing technology. It helps to manage large applications by breaking them into smaller and manageable tasks and steps.

  • State Logic CPU: IC693CSE311 and IC693CSE313
    • Description: 5-slot baseplate with an embedded CPU
  • State Logic CPU: IC693CSE323
    • Description: 10-slot baseplate with an embedded CPU
  • State Logic CPU: IC693CSE331 and IC693CSE340
    • Description: single slot CPU module

Remarks

Follow these steps while designing your Series 90-30 PLC system:

  1. Make a detailed plan of your system.
  2. Determine the number and type of inputs and outputs.
  3. Select optional modules to meet your system requirements.
  4. Select a suitable CPU and baseplate that can accommodate the module selected above.
  5. Choose a power supply.

Browse our selection of Series 90-30 units

AutomationStop.com's online catalog offers one of the largest selections of preowned Series 90-30 units in the world.

IC693ACC335

The IC693ACC335 is a digital servo axis terminal board that works with the PLC 90-30 series. It has two connectors with 36 pins each and can accommodate servo amplifiers. The same digital servo can connect DSM connectors such as A and B to the corresponding connectors on a digital servo amplifier while also providing screw terminal connections for various I/O modules.

IC693ACC323

The IC693ACC323 is a power supply module, a PLC 90-30 unit, rated on 120 to 240 Volts AC or 125 Volts DC nominal voltage. Its three outputs supply power to the 90-30 modules. These outputs have different ranges, such as 85 VAC and 264 VAC or 100 VDC and 300 VDC. The module is flexible to mount in the leftmost slot in the baseplate and comes with 4 LED indicators to display the status to the users.

IC693ACC307

The IC693ACC307 is an I/O bus terminator plug part of the GE intelligent PLC 90-30 product line and is mostly compatible with it. This plug is made of high-quality materials and meets the requirements of all applicable industry standards. Furthermore, it is designed for controllers that are part of larger systems that require high levels of reliability at all times.

IC693ACC310

The IC693ACC310 is a slot filler module that belongs to the PLC 90-30 product range. It formerly belonged to the Ge Fanuc and is currently a product of Emerson Automation. This filler module is a single slot that supports ethernet and a wide range of programmable logic controllers. It is primarily used to train simulators and is compatible with the lack rack, remote expansion racks, and distributed I/O racks.

IC693ACC317

The IC693ACC317 is a connector kit included with the Ge intelligent 90-30. (PLCs Series). This kit is linked to the CPU's performance to enable fail-safe, simplex, and fault tolerance functions. It has an embedded digital switch as well as advanced diagnostics. Besides that, it is current-limiting, which means that any direct short-circuit will cut power to prevent possible hardware damage.

IC693ACC303

The PLC 90-30 system uses the IC693ACC303 memory card. This card has a 32K capacity. It's made for micro portable programmers, the majority of which are part of the GE 90-30 family. This memory card, which is a sort of EEPROM, can also read, write, or verify data required for the logic of the scheme or the device's modification.

IC693ACC302

Ge Fanuc’s IC693ACC302 is a product type of an auxiliary battery pack that belongs to the 90-30 PLC series. The pack is an accessory module designed to provide additional backup time. Its output voltage range is 3 Volts, and its total power capacity is 15 amperes per hour. It is compatible with the IC693 and IC697 battery connectors. This unit is panel mountable, and its shelf life can last up to 7 years.

IC693ACC301

The part number IC693ACC301 is a battery backup component, a part of the PLC 90-30 series manufactured by Ge Fanuc. This battery backup has a shelf time of up to 10 years, has a capacity of 1200 milliAmps per hour, and is a 3 Volts unit. It is supported by PLC modules and can be housed on a plastic clip inside the cover. This battery backup is a lithium battery that can last up to 1 year depending on its compatible CPU unit.

IC693ACC300

The IC693ACC300 is an input simulator module with 16 points, a part of the PLC 90-30 Series. I can troubleshoot program logic controllers by offering 8-16 points of conditional input connections to control the compatible output devices manually. The device is developed to function on DC power and has a DC output voltage range of 18 to 30 volts.

44A737829-001R02

The 44A737829-001R02 digital valve drive is a high capacity drive module for the  90-30 PLC. It was designed and built by OCMT, GE Fanuc. It has a black case cover and works with DC power. The PLC system is compatible with this unit. It has a DC output voltage range of 18-30 Volts. This model complies with CE and UL requirements. This unit's standard operating temperature ranges from 0-55 ° C.
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