GE / IP FANUC Series 90/30 In Stock

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Emerson - GE Fanuc

Versamax

The Versamax product series from GE Fanuc includes different industrial controllers. The inputs, which can be sourcing or positive logic inputs, are intended to connect a CPU module with AC input devices such as pushbuttons, switches, and sensors. A negative logic input receives its current from the base terminal and returns it to the input device, whereas a positive logic input receives its current from the inputs and returns it to the common terminal. Additionally, this series of products do not offer point-to-point isolation, but it does allow group-to-group isolation, user actions to optical signal processing isolation, and user input to frame earth isolation, all of which are rated at 250 AC volts for continuous operation and at 1500 V for up to one minute. The PLC backplane supplies power to the input module, so it does not require an additional power source. TTL devices can be used with inputs that have a negative logic configuration. To prevent backplane disturbance during installation, users should ensure that hot injection is carried out correctly. These Versamax Nano and Micro controllers often offer many communication methods, satisfying an operator's control requirements. The placement of the lower and upper tabs is purposeful in order to facilitate a quick and easy installation. The terminal's upper edges fit into slots on the I/O carrier's bottom, and so forth. This module has a fixed coil relay with a moving armature, a switching frequency of 20 cycles per minute with inductance, silver alloy contacts, and a maximum reaction time of 10 milliseconds.

Collage of images depicting Versamax units

GE Fanuc Versamax PLC

A VersaMax PLC is a DIN rail mounted modular chassis-based platform, consisting of a CPU, power supply, assorted I/O, communication, and/or accessory modules, and carrier units (backplanes that modules mount to). Common features across the entire VersaMax Family include:

  • High-powered PLC capabilities in a compact 70mm modular chassis format
  • Stand-alone or fully networked communication options
  • Highly scalable – up to eight I/O or accessory modules per rack, and up to eight racks per VersaMax PLC or I/O Station system
  • Up to 64 modules and 2048 I/O points total per CPU
  • I/O modules up to 32 points each
  • Automatic I/O addressing feature
  • I/O serving two, three, and four-wire devices
  • Programmable in Ladder Diagram, Sequential Function Chart, and Instruction List
  • Floating point (real) data functions
  • Hot-insertion feature for accessory modules, with no impact on running processes
  • Communication protocols including Genius, DeviceNet, Modbus/TCP, PROFINET, PROFIBUS DP, ASi, and Ethernet Global Data (EGD)
  • Two onboard serial ports for RS-232 and RS-485 connectivity 
  • Fully compliant design meeting UL, CUL, CE, UL HazLoc Class 1 Zone 2 and Class 1 Division 2, and ATEX Zone 2 requirements
  • Battery backup for program, data, and time of day clock
  • Non-volatile flash memory for program storage
  • Run/Stop switch
  • Compatible with EZ Program Store device

Configuring a VersaMax PLC requires selecting part numbers for all of the individual modules needed to make up a chassis build-out.

VersaMax PLC Model Selection

Emerson’s VersaMax PLC components span approximately one hundred different part numbers, so it takes a bit of research and preparation to put together a full PLC kit.

CPU Models

Selecting a CPU is perhaps the natural starting point for selecting a build, as you’ll want to size your build based on the application size and functionality desired. GE Fanuc’s original documentation lists the following four (4) CPU models for their VersaMax PLCs. The '002’ and ‘005’ models can still be found in the used parts market. The CPU models are as follows:

  • IC200CPU001: This is a CPU with two (2) serial ports and a 34-kilobyte configurable memory.
  • IC200CPU002: This is a CPU with two (2) serial ports and a 42-kilobyte configurable memory.
  • IC200CPU005: This is a CPU with two (2) serial ports and a 64-kilobyte configurable memory.
  • IC200CPUE05: This is a CPU with two (2) serial ports and an embedded Ethernet interface, as well as a 64-kilobyte configurable memory.

Power Supply Models

Next, we’ll select a Power Supply unit, specified to match the I/O and device interface requirements that we’ll need for our system. Available models (and their carrier backplane) are listed below.

  • IC200PWR001: This is a 24 volts DC Power Supply.
  • IC200PWR002: This is a 24 volts DC Expanded 3.3-Volt Power Supply.
  • IC200PWR101: This is a 120/240 volts AC Power Supply.
  • IC200PWR102: This is a 12/240 volts AC Expanded 3.3-Volt Power Supply.
  • IC200PWR201: This is a 12 volts DC Power Supply.
  • IC200PWR202: This is a 12 volts DC Expanded 3.3-Volt Power Supply.
  • IC200PWB001: This is a Power Supply Booster Carrier.

Carriers and I/O Modules

As mentioned previously, a carrier is GE Fanuc’s term for the backplane that mounts to the DIN rail in your panel, which serves as the mounting surface for all modules.  Carriers provide the physical mounting, inter-module communication, and field wiring connections that together build out your chassis.  Carriers come in three variants, which include:

  • Terminal-style I/O Carriers are modules that are mounted parallel to the DIN rail.
  • Compact Terminal-style I/O Carriers, which are modules mounted perpendicular to the DIN rail.
  • Connector-style I/O Carriers, which are modules mounted perpendicular to the DIN rail. These carriers are normally used with Interposing I/O Terminals.

Carriers are matched to the Modules intended to snap in place, as well as the wiring methods intended to be employed. There are over twenty carrier model numbers to choose from as you select your IO and accessory modules. Additionally, several I/O categories are available for VersaMax PLC systems. These include discrete input modules, discrete output modules, relay output modules, mixed discrete I/O modules, analog input modules, analog output modules, mixed analog I/O modules, and remote I/O interfaces, as well as many more I/O modules.

Network Communication Modules

The last module type to note is the Network Communication Module. As with the carrier group, you’ll want to check manuals and datasheets for specific part numbers, due to the quantity and selection details available.  Please note that PROFIBUS, Ethernet, Genius, and ASI interfaces have specific versions and variants to choose from, as well as specific carriers.

Other Accessories

Emerson’s VersaMax PLCs have a few additional accessories worth mentioning. I/O Interposing Bases offer integrated disconnect means for field devices wired to them and allow other connector-style carriers to interface with field wiring. There are six models to choose from. 

Emerson also offers an EZ Program Store Flash Device, catalog number IC200ACC003, which can be used to store and update the configuration, application program, and reference table data saved on the device out to a PLC.    

Lastly, a series of expansion and Remote I/O options round out the accessories available for the VersaMax.

VersaMax PLC Scalability

As a scalable system, we must not forget that VersaMax PLCs can be expanded to multiple racks, which requires the use of Remote I/O units and Expansion Receiver Modules. VersaMax PLCs can be expanded in either Multi-Rack or Single-Ended schemes.

  • Multi-Rack: This is an expansion scheme using a Transmitter Module in the master CPU rack, and using Expansion Receiver Modules downstream in the slave racks. There are multiple options for each module depending on your distance and networking requirements.
  • Single-Ended: This is an expansion scheme with a direct connection from a master CPU rack to a single slave rack. In this case, a single non-isolated Expansion Transmitter Module (IC200ERM002) can be used, having a maximum cable length of 1 meter.

Emerson Automation supplies a range of expansion cables, terminator plugs, and connector kits for use with expansion racks.

CPU Technical Specifications

CPU Specifications - 001, 002, 005 Models

  • Size:
    • IC200CPU001/002: 2.63 inches x 5.04 inches (66.8 mm x 128 mm)
    • IC200CPU005: 4.20 inches x 5.04 icnhes (106.7 mm x 128 mm)
  • Program Storage: System flash, battery-backed RAM
  • Backplane Current Consumption:
    • IC200CPU001/002
      • No serial port converter or EZ Programs Store device: 40 milliamperes for a 5-volt output and 100 milliamperes for a 3.3-volt output.
      • With a serial port converter or EZ Program Store device: 140 milliamperes for a 5-volt output and 100 milliamperes for a 3.3-volt output.
    • IC200CPU005
      • No serial port converter or EZ Program Store device: 80 milliamperes for a 5-volt output and 290 milliamperes for a 3.3-volt output.
      • With a serial port converter or EX Program Store device: 180 milliamperes for a 5-volt output and 290 milliamperes for a 3.3-volt output.
  • Embedded Communications: These CPUs have RS-232 and RS-485.
  • Boolean Execuation Speed:
    • IC200CPU001/002: 1.8 ms/K (typical)
    • IC200CPU005: 0.5 ms/K (typical)
  • Realtime Clock Accuracy (for timer functions): 100ppm (0.01%) or +/- 9 seconds per day
  • Time of Day Clock Accuracy: 23ppm (0.0023%) or +/- 2 seconds per day at 30 degrees Celsius, as well as 100ppm (0.01%) or +/- 9 seconds per day at a full temperature range.

CPU Configurable Memory - 001, 002, 005 Models

  • Configurable Memory:
    • IC200CPU001: 34k bytes maximum
    • IC200CPU002: 42k bytes maximum
    • IC200CPU005: 64k bytes maximum
  • Application Program Size (Not Configurable): 128 bytes minimum
    • IC200CPU001, for rel. 1.50 compatibility: 12K bytes
    • IC200CPU002, for rel. 1.50 compatibility: 20K bytes
  • Hardware Configuration Size (Not Configurable): 400 bytes minimum
  • Registers (%R): 256 bytes minimum
    • IC200CPU001/002, for rel. 1.50 compatibility: 4,096 bytes
  • Analog Inputs (%AI): 256 bytes minimum
  • Analog Outputs (%AQ): 265 bytes minimum

CPU Specifications - E05 Model

  • Size: 4.95 inches x 5.04 inches (126 mm x 128 mm)
  • Program Storage: System flash, battery-backed RAM
  • Backplane Current Consumption:
    • IC200CPUE05
      • No serial port converter or EZ Program Store device: 160 milliamperes for a 5-volt output and 650 milliamperes for a 3.3-volt output.
      • With a serial port converter or EZ Program Store device: 260 milliamperes for a 5-volt output and 650 milliamperes for a 3.3-volt output.
  • Boolean Execution Speed: 0.5 ms/K (Typical)
  • Relatime Clock Accuracy (for timer functions): 100ppm (0.01%) or +/- 9 seconds per day
  • Time of Day Clock Accuracy: 23ppm (0.0023%) or +/- 2 seconds per day at 30 degrees Celsius, as well as 100 ppm (0.01%) or +/- 9 seconds per day at the full temperature range.
  • Embedded Communications: This CPU has RS-232, RS-485, and an Ethernet Interface.
  • Configurable Memory: 64K bytes maximum
  • Ethernet Interface Specifications:
    • Number of SRTP Server Connections: 8
    • Ethernet Data Rate: 10 Mbps
    • Physical Interface: 10BaseT RJ45

CPU Configurable Memory - E05 Model

  • Configurable Memory: 64K bytes maximum
  • Application Program Size (Not Configurable): 128 bytes minimum
  • Hardware Configuration Size (Not Configurable): 528 bytes minimum
  • Registers (%R): 256 bytes minimum
  • Analog Inputs (%AI): 256 bytes minimum
  • Analog Outputs (%AQ): 256 bytes minimum

Browse our selection of Versamax units

AutomationStop.com's online catalog offers one of the largest selections of preowned Versamax units in the world.

IC200ALG321

This module, Catalog ID IC200ALG321, produces 0-10 VDC output signals with a precision of 2.5 mV and a maximum refresh rate of 0.3 ms using four single-ended output channels. It needs an external power source with a voltage of 9.6 to 15 VDC or 18 to 30 VDC. There are two built-in status indicators for this module: a FLD POWER LED for active field power and an OK LED for backplane power that is present and being received. Only 50 mA can be drawn from the backplane by this module at its peak.

IC200ALG322

The IC200ALG322 module is an analog output module from the GE Versamax line. The Revision B version and any later revision version of this module can be used in a GE Versamax expansion rack. The IC200ALG322 module hosts 4 outputs that can operate at -10V DC to +10V DC. This module uses an external DC power supply rated at 24V. The IC200ALG322 module's outputs are all single-ended.

IC200ALG325

The IC200ALG325 is a GE Fanuc analog output module. It is a member of the GE Versamax series. The IC200ALG325 output module is equipped with 8 outputs. Additionally, these outputs are voltage outputs that support unipolar and bipolar voltage settings. The IC200ALG325 module's outputs can operate at -10 to +10V DC of bipolar output voltage or at 0 to 10V DC of unipolar output voltage.

IC200ALG326

There are 8 output channels in the GE Fanuc Automate IC200ALG326 13-bit analog module. Additionally, the range of the current is 4 - 20 milliamperes. This module supports the hot insertion feature, but improper insertion could cause the backplane power to go off. The central processing unit (CPU) handles the coding for the component. Use of a jumper is suggested to keep the outputs in their normal state if power to the module is lost.

IC200ALG327

This module, Catalog ID IC200ALG327, contains two (2) sets of sixteen channels each and thirty-two (32) output lines that allow positive logic wiring setup. This module's input channels come with nominal output ratings of 12/24 Volts Direct Current, with output signal ranges of 10.2.30 Volts Direct Current and 0.5 mA output current per point. The module uses a DC voltage of 18–30 Volts (including ripple), but the circuits have no isolation. The module has a maximum rated current consumption of 112 mA. This module has a minimum load of 5000 ohms and a maximum resolution of 13 bits.

IC200ALG328

The highest update rate for the GE Fanuc Automation IC200ALG328?I/O device is 15 milliseconds. Thermal derating is necessary for it to function effectively. The ambient air temperature is also a factor in this derating. The Automation GE Fanuc IC200ALG328 Versamax Input/Output module can operate from 18 - 30 Volts Direct Current, and it can draw as little as 100 mA with no loads or as much as 270 mA when all 12 outputs are being used at full capacity.

IC200ALG264

The IC200ALG264 is a VersaMax I/O series 15-Point Analog Current Intake Module that was once manufactured by GE Intelligent Platform and is currently owned by Emerson Automation. With a maximum updating rate of 7.5 ms and 15 single-ended input channels, this module can take input signals ranging between 420 mA and 020 mA. A module OK LED is incorporated inside the IC200ALG264 to indicate its operational state. This light shows that the drive has been properly powered on and configured. Maximum backplane current usage is 100 mA.

IC200ALG265

The IC200ALG265 input module is a Versamax series input module manufactured by GE Fanuc. It is an analog Versamax input module and it has enhanced diagnostics. The IC200ALG265 input module is an interface device for 15 single-ended voltage inputs. All 15 inputs share the same return. The IC200ALG265 input module does not need to use an external power supply because it receives its power from a backplane power supply.

IC200ALG263

This IC200ALG263 module has a 7.5-millisecond update rate, a 100K Ohm input impedance, and an input voltage range of -10 to 10 volts. Five volts and 150 milliamperes are the maximum allowed current through the backplane. The IC200ALG263 Analog Input Module has an isolation voltage of 250 Volts AC between the user input and logic and 1500 Volts AC between the user input and frame ground for 1 minute. While the "OK" indication LED can reveal whether or not the module has been successfully configured and powered on, it cannot reveal whether or not the module has any underlying hardware issues.

IC200ALG230

An analog input device from the Versamax flexible I/O & control platform is the IC200ALG230. Four (4) separately programmable current or voltage analog signal channels are available in this little analog input module. In a commercial or industrial scenario, it is meant to function as an interface for a Versamax PLC, or programmable logic controller. It has 4 inputs, all of which are single-ended and clustered together. To produce 5 Volts of output voltage from the IC200ALG230 analog input module requires 125 mA of backplane current. By default, it accepts input voltage in the +/- 10 V DC bipolar range, however this range can be changed to 0–10 V using the settings menu.

IC200ALG240

GE Fanuc manufactures the Versamax analog signal module, Catalog ID IC200ALG240, for use with a Versamax PLC in industrial and commercial settings. Up to 8 IP asset devices can be connected to its single set of 8 input channels. This input module is user-friendly for maintenance and repair thanks to its ability to detect and report on various problems, including under-range, over-range, field power loss, open wire, high alarm, low alarm, and non-volatile memory storage faults. In addition to providing visual feedback, the module's LEDs can signal any problems to the users.

IC200ALG260

An analog input device from the Versamax I/O architecture is the IC200ALG260. This module has eight input channels and can handle current input signals of 420 mA as well as unipolar and bipolar voltage signals, particularly 010V and +/ 10VDC, respectively. The input voltage rating of the module is either -10 to 10 V DC bipolar (the default) or 0 to 10 V DC unipolar (configurable). The current rating of the module is 4 to 20 mA.

IC200ALG261

This analog signal unit from GE Fanuc, Product ID IC200ALG261, has eight differential inputs. At 5 volts, this GE Fanuc input module uses 200 milliamperes of power supply current. The isolation between the user input and the logic or the frame ground is 1500 Volts Alternate Current for 1 minute and 250 Volts Alternate Current continuously, but there is no isolation between the groups or the channels in this input module.
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