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Allen Bradley - Drives

Kinetix 6000

The Kinetix 6000 product line is a line of Multi-Axis Servo Drives that are designed and produced by Allen-Bradley / Rockwell Automation. These drives include Kinetix Integrated Motion control capabilities. With these capabilities, Kinetix 6000 multi-axis servo drives can control motors, actuators, and drives for various applications. The products of this product series have voltage ratings that range from 230 volts to 460 volts. Additionally, these drives include both an inverter and a converter. An optional feature of Kinetix 6000 multi-axis servo drives is the inclusion of a Safe-Torque Off feature. When operating these products, make sure that the temperature of the surrounding environment ranges from 0 degrees Celsius to 50 degrees Celsius. In addition, when storing Kinetix 6000 drives, make sure the temperature of the surrounding environment ranges from -40 degrees Celsius to 70 degrees Celsius.

Kinetix 6000 Drives Selection Guide

In the modern manufacturing and automation industries, precise and reliable motion control is essential for many applications. From assembly lines and packaging systems to material handling and robotics, effective motion control enables the efficient, accurate, and safe operation of machinery and equipment. One key component of many motion control systems is the servo drive, which provides precise control of position, velocity, and Torque for motors.

One type of servo drive widely used in industrial and automation applications is the Allen-Bradley Kinetix 6000 drive. These high-performance drives are designed with the Kinetix 6000 multi-axis servo system and offer advanced features such as Ethernet communication, motion control, and real-time data collection. The Kinetix 6000 drives are available in various sizes and power ratings to meet the needs of different applications. They can be used with various motors, including brushless servo motors and AC induction motors.

This Kinetix 6000 series drive selection guide is a resource designed to help users select the most appropriate Kinetix 6000 drive for their specific application or use case. The guide provides information on the various models of Kinetix 6000 drives and their key features and specifications. It also includes guidance on choosing the right drive based on factors such as power rating, communication capabilities, and intended use. In addition, the selection guide may include information on installation and configuration, as well as maintenance and troubleshooting. Overall, this selection guide will be a valuable tool for anyone looking to use Kinetix 6000 drives in their motion control applications.

Overview of the Kinetix 6000 Drives Family

The Kinetix 6000 servo drives are designed specifically to work on machines to simplify the programming process, eliminate wire connections, reduce diagnostic issues, and allow for various other tasks to make engineering more efficient. With a range of 3 - 45 kW, these drives can withstand global voltage conditions and operate with inputs ranging from 195 to 265 volts AC or 324 to 528 volts AC at an input frequency of 47 - 63 Hz. They also come equipped with many advanced features such as a 500 Hz velocity loop bandwidth, 1300 Hz current loop bandwidth, a built-in safety torque off safety functionality, and a peak enhancement configuration option, among others.

Before formally categorizing the 6000 series, it is important to know what essential components come with this series and have an overview of the optional components that come with Kinetix 6000 drives.

Kinetix 6000 Servo Drove Components

Drive systems from the Kinetix 6000 series include the following components:

  • 1 integrated axis module
  • Up to 7 axis modules (AM)
  • 1 power rail
  • 1 - 8 rotary motors, linear motors, or linear actuators
  • 1 - 8 motor power and feedback cables
  • Low-profile connector kits (required for flying-lead feedback cables)
  • 2 – 9 SERCOS fiber-optic cables

The AM module is designed for controlling a single axis of motion, the IAM module is designed for controlling multiple axes of motion in a coordinated manner, and the Leader IAM is a specialized version of the IAM module that is designed for use as the primary control module in a multi-axis system.

Moreover, power rail, feedback cables, and low-profile connector kits are all components that can be used with a Kinetix 6000 drive to provide power, transmit feedback signals, and connect the different parts of the drive system.

Note: Kinetix 6000 systems can include one or more integrated axis modules, or IAM, that is used as a follower IAM, in addition to the associated wiring, motors, and connectors.

Kinetix 6000 Servo Drive Optional Components

Following are the components that can be used with Kinetix 6000 drive to improve its functionality and output:

  • One shunt module, 2094-BSP2, with optional Bulletin 1394 external passive-shunt resistor: The 2094-BSP2 is a module that is used to provide additional control and I/O for a single axis of motion. It includes a motor control algorithm and a set of I/O options specifically designed for controlling a single axis of motion. The optional Bulletin 1394 external passive-shunt resistor can be added to the 2094-BSP2 module to provide additional current measurement capabilities.
  • 2094-PRF, Slot-filler modules: These modules fill unused slots in a Kinetix 6000 drive system. They can be used to provide additional mounting points or improve the system's overall stability.
  • Bulletin 2094 Line Interface Module: This module is a component used to interface Kinetix 6000-series drives with external devices or networks. It includes a set of I/O options and associated circuitry to connect the drive to external devices or networks and transmit data between them.
  • Bulletin 2090 Resistive Brake Module: It is a component used to provide a resistive braking mechanism for a Kinetix 6000-series drive. It consists of a resistor and associated circuitry that dissipates the energy of a moving load when braking is required.
  • Bulletin 1336 External Active Shunt Module: This shunt module is a component that provides a dynamic braking mechanism for a Kinetix 6000 drive. It consists of a resistor and associated circuitry that dissipates the energy of a moving load when braking is required. It is typically used in applications where high braking torque is required.
  • 2090-XXLF AC Line Filters: This AC line filter is used to filter out electrical noise and other interference from the power supply to the Kinetix 6000 drive. They are typically used in applications where electrical noise or interference could affect the drive's performance.

Kinetix 6000 Servo Drive Selection

The Kinetix 6000 drives from Allen Bradley can be categorized based on voltage and Axis Module (AM or IAM). The four major classes of this series are as follows:

1) Integrated Axis Module (IAM), 200V Class

The Integrated Axis Module (IAM) 200V class of Kinetix 6000 drives are a type of drive designed to control multiple axes of motion in a coordinated manner. They are equipped with an IAM module to provide additional control and I/O for this purpose. These drives are designed to operate with a power supply with a voltage rating of 195V to 265V AC. Five models come under this class and are as follows:

  • 2094-AC05-MP5-S: The Allen-Bradley 2094-AC05-MP5-S, with the safety feature of Torque off at 200 to 230 Volts AC input power, offers five amps inversion and three kilowatts in its converter section. This module is rated for three phases at 47 to 63 Hertz frequency at a 325 Volt DC nominal input voltage and can operate up to 415 Volt DC bus Overvoltage or 138 volts Undervoltage.
  • 2094-AC05-M01-S: This Intelligent servo motor controller provides loads with AC input power between 195 VAC and 265 VAC, as well as a frequency of 47 to 63 Hz. The servo's primary AC input current ranges from 10 A RMS to 19 A max. A 325 VDC nominal bus output voltage and a 20-millisecond line loss ride through time. If the temperature exceeds 45°C or water or other liquids contact the unit, it will turn off automatically.
  • 2094-AC09-M02-S: The 2094-AC09-M02-S operates when supplied with an input voltage ranging from 195 to 265 volts AC, three-phase. It has a nominal voltage rating of 230 volts AC, as well as an input frequency range of 47 to 63 hertz. This module’s control voltage is designed for an input voltage ranging from 195 to 265 volts AC, one-phase with a nominal voltage of 110 volts AC/240 volts AC. The 2094-AC09-M02-S delivers an output voltage to the bus of 325 volts DC, with overvoltage detection when the bus voltage reaches 415 volts DC and undervoltage detection when the bus voltage drops to 138 volts DC. Additionally, this device has a continuous output current rating of 10 amperes to the bus, a peak output current rating of 20 amperes to the bus, a continuous output power rating of 6 kilowatts, and a peak output power rating of 12 kilowatts. Furthermore, the efficiency rating of this product is 95%.
  • 2094-AC16-M03- S: The 2094-AC16-M03-S IAM Servo Drive can withstand input voltages of up to 264 volts at 47 hertz while still delivering efficient outputs. This module also contains relatively low impedance shunt resistors that range between 27 and 29 ohms, which allows the device to tolerate up to 200 watts continuously without decreasing in performance and even handle spikes when necessary, reaching peaks up to 5700 watts. The power requirements are significant enough for this system, such that 380 volts are needed at 60 hertz or less for efficient operation when using 100 amperes main AC inputs.
  • 2094-AC32-M05-S: The 2094-AC32-M05-S drive from Allen-Bradley is an integrated axis module and multi-axis servo drive. The 2094-AC32-M05 -S servo drive can be used for either 230V or 460V nominal voltage (though it cannot run at both voltages). This model has a continuous shunt power rating of 200 watts and a peak shunt power rating of 5700 watts, yet it only weighs 16.4 pounds!

2) Integrated Axis Module (IAM), 400V Class

The Integrated Axis Module, 400V class of Kinetix 6000 drives, is a powerful and versatile control system for electric motors. It is designed for a 328V to 524V AC electrical supply and can be used to control the speed and Torque of a single axis of motion in various applications. Under this class, there are also five models, which are listed as follows:

  • 2094-BC01-MP5-S: The 2094-BC01-MP5-S is a 400-volt integrated axis module from the Kinetix 6000 motion control system. This IAM module operates at an input voltage of 360-480 volts AC, three-phase. It delivers a continuous output current to the bus of 9 amperes and continuous output power to the bus of 6 kilowatts. It comes with integrated safe torque off (STO) functionality.
  • 2094-BC01-M01-S: The Allen-Bradley 2094-BC01-M01-S is a Kinetix 6000 multi-axis integrated power module with a safe torque-off feature. This product contains an inverter and converter section. It comes with a 9A inverter power and a 6kW converter power, as well as its wattage at 3.9kW, which makes it easy to use for heavy-duty applications too! The operating voltage range on this piece of equipment ranges from 320 VAC up to 480 VAC. This unit operates up to 26 amps, making it perfect for most demands out there today!
  • 2094-BC02-M02-S: The 2094-BC02-M02-S module emits 400 VAC Class Output Current for 22.6 amps (Series A) or 25.6 amps (Series B, C, D) that may go up to 508 AC RMS Short Circuit Current Rating in this Model. At this rate, it displays 97% Efficiency and Safe Torque Off Functionality.
  • 2094-BC04-M03-S: The 2094-BC04-M03-S is a Kinetix 6000 Drive system module. This component was made by Allen Bradley and was designed to act as an Integrated Axis Module for inverters. This module has a maximum output power of 53 Watts at 20% loading, 72 Watts at 40% loading, 93 Watts at 60% loading, 116 Watts at 80% loading, and 142 Watts at 100%. This module also features a converter section with outputs rated up to 28 kW per channel and 30 Amps per channel.
  • 2094-BC07-M05-S: The 2094-BC07-M05-S is installed on the leftmost side of the power rail and can run at an input voltage range of 360-480V nominal with a variation of 324 - 528 volts RMS and has an input frequency rate that ranges from 4709 Hz up to 56141 Hz, which means it can be wired for operation in either single or three phase systems.

3) Axis Module (AM), 200V Class

As mentioned earlier, an AM is a standalone module that controls a single axis of motion. It typically includes a motor, a drive, and a control unit, all integrated into a single unit. The AM receives commands from a central control system, such as a programmable logic controller (PLC), and uses them to control the movement of the axis. This class is specifically designed for 200V AC inputs, and all five models under this category are mentioned below:

  • 2094-AMP5-S: The Allen-Bradley 2094-AMP5-S servo drive is a Kinetix 6000 series multi-axis servo drive rated at 230 Volts and 5 Amps. This particular model has connectors for motors but also for resistors. With only 1.46 kg in weight, the 2094-AMP5-S servo drive can operate up to 98% efficiently.
  • 2094-AM01-S: The 2094-AM01-S Axis Module has 230VAC Voltage Rating and Continuous Output Rating of 1.9kW, 9A with Single Slot Usage. Up to Seven (7) 2094-AM01-S may be used for each Eight (8) Axis Power Rail.
  • 2094-AM02-S: The Allen-Bradley 2094-AM02-S module can produce a continuous current of 10.6 A and output power of 3.4 kW with an efficiency of 98%. Rated for 200,000A (RMS) symmetrical when turned off, it also includes the industry-leading Safe Torque Off function to prevent accidental shutdown during installation or servicing.
  • 2094-AM03-S: The 2094-AM03-S axis module has an input voltage rating of 230 VAC and an output power rating of 5.5 kW, 25A, with single slot usage. Up to Seven (7) 2094-AM01-S may be used for each Eight (8) axis power rail.
  • 2094-AM05-S:  The Allen-Bradley/Rockwell Automation 2094-AM05-S servo drive is made for many different purposes and is designed to be versatile. It can be equipped with essential tools such as power rails and slot fillers, or it could use a mounting bracket for solid stability. Regardless of this servo drive's purpose, the one thing that is sure about this item is that it will efficiently do its job!

4) Axis Module (AM), 400V Class

The Axis Module, a 400V class of Kinetix 6000 drives, is a dependable and efficient industry control system. It can be utilized to regulate the speed and Torque of just one axis of motion in several applications. With this category, there are 5 models listed below:

  • 2094-BMP5-S: The Allen-Bradley 2094-BMP5-S module operates at 224 to 278 Volts AC, usually 60 Hertz with 208 VAC nominal voltage. The maximum output power it can produce is 0.89 Kilowatts or 1 Horsepower for about 30 seconds or so before shutting down for safety purposes.
  • 2094-BM01-S: The Allen-Bradley 2094-BM01-S module is rated at 400 VAC Class and has an inverter current rating of 9A, a continuous current of 6.1 A, and a peak current of 9.2A for Series A or 15.3 A for Series B or C drives. It also holds an efficiency of 98%. If there were ever a problem with this part, it would have to do with its short-circuit current rating, which could reach up to 200,000 Amps (RMS).
  • 2094-BM02-S: The Kinetix 2094-BM02-S is a 400VAC class axis module capable of delivering up to 10.3A continuous current and 14.6A peak current. It offers 98% electrical efficiency and Safe Torque Off features, enabling it to have an enhanced safety rating that exceeds industry standards.
  • 2094-BM03-S: The 2094-BM03-S is a 400VAC class Axis Module with a maximum current of 21.2A and can sustain up to 53.0 A while maintaining efficiency at 98%. In addition, it includes a Safe Torque-off feature and can withstand up to 200,000 A (RMS) symmetrical currents.
  • 2094-BM05-S: The Allen-Bradley 2094-BM05-S has a continuous current (RMS) of 34.6 amps and a continuous current (sine) 0-pk of 48.9 amps. The rated efficiency of this axis module is 98%. It has a symmetrical short-circuit current of 200,000 A (RMS).

Kinetix 6000 Drive Components Compatibility

The 2094-BCxx-Mxx-M and 2094-BMxx-M (6200 Series) power modules share the same power structure as the 2094-BCxx-Mxx-S and 2094-BMxx-S drives. As a result, both drive families support the 2094-BSP2 shunt module, the 2094-PRF slot-filler module, and 2094-PRSx power rails.

Furthermore, 2094-BMxx-M AM power modules with a SERCOS interface are supported on power rails with a 2094-BCxx-Mxx-S IAM module. 2094-BMxx-S AM drives, on the other hand, are supported on power rails with a 2094-BCxx-Mxx-M IAM power module with the SERCOS interface.

Kinetix 6000 Drive Features

  • SERCOS Interface: The Kinetix 6000 drive is a multi-axis servo drive system that can control multiple axes of motion using a single drive. The drive communicates with the motion controller using the SERCOS interface, which allows for high-speed, accurate control of the servo motors.
  • Safe Torque-off control is a safety feature that allows the driver to quickly shut off power to the motors in an emergency or fault condition. This helps to prevent accidents and protect personnel and equipment.
  • Enhanced-Peak Performance: The enhanced-peak performance feature allows the drive to deliver up to 250% of its continuous current rating for short periods, which can be helpful for applications that require rapid acceleration or deceleration.
  • Kinetix Integrated Motion with ControlLogix: These controllers allow drives to be integrated with these controllers. They are widely used in industrial automation systems. This allows the drive to be easily integrated into a control system and simplifies the process of designing and implementing motion control solutions.

In conclusion, the Kinetix 6000 drives are a highly advanced and reliable choice for industrial automation applications that require precise motion control. As a multi-axis servo drive system with integrated motion on the SERCOS interface, the Kinetix 6000 drives offer a powerful solution for controlling multiple axes.

When selecting the right Kinetix 6000 drive for any application, it is crucial to consider various factors to ensure that one gets the best drive for their needs. Some key considerations to keep in mind include the power requirements of the system, the voltage range and communication interface compatible with one's system, and the programming software that one prefers to use. By considering these factors and evaluating specific needs and requirements, one can ensure that the best drive is selected for the required application.

Browse our selection of Kinetix 6000 units

AutomationStop.com's online catalog offers one of the largest selections of preowned Kinetix 6000 units in the world.

2094-BMP5-S

The Allen-Bradley Kinetix 6000 2094-BMP5-S servo drive is an axis module drive in the Kinetix 600 series 400V class. It operates at 460V of voltage and 4 Amps of current. The 2094-BMP5-S drive has a built-in safety feature known as the "safe torque-off" feature. The nominal continuous output power rating of the 2094-BMP5-S drive is 1.8 kW, and this output power rating is crucial for determining where this drive should be mounted in an industrial system.

2094-BSP2

The Allen-Bradley Kinetix 2094-BSP2 shunt module is a Kinetix 6000 series shunt module. The 2094-BSP2 module can be mounted on a power rail in a complete Allen-Bradley Kinetix 6000 system and it can provide the system with the additional shunting that the system needs in regenerative types of applications. It is an optional Kinetix 6000 system component. The 2094-BSP2 shunt module is compatible with 200V-class drives and with 400V-class drives.

2094-PR4

The Allen-Bradley 2094-PR4 power rail is a 4-axis power rail from the Kinetix 6000 servo drive product line. The 4 axes on the 2094-PR4 power rail allow the rail to support up to 4 single-width modules at a time. One of these 4 modules needs to be an integrated axis module or IAM module. The other 3 modules on the 2094-PR4 power rail can be AM or axis modules, shunt modules, and basic slot filler modules.

2094-PR6

The Allen-Bradley 2094-PR6 power rail is a 6-slot or 6-axis power rail. It is part of the Kinetix 6000 series and designed to be an important component in a Kinetix 6000 servo drive system. In a Kinetix 6000 servo drive system, the 2094-PR6 power rail is used to host 1 integrated axis module and up to 5 other single-width modules. The integrated axis module supplies power signals and control signals to the other modules on the 2094-PR6 power rail through the rail.

2094-PR8

The Allen-Bradley 2094-PR8 power rail is a Kinetix 6000 drive series 8-axis type of slim power rail. It can host 1 IAM type of module and up to 7 other types of modules as long as none of these modules are double-wide modules. The 2094-PR8 slim power rail can be used in 230V drive systems and in 460V drive systems. It measures 26.9 x 25.9 x 14.7 inches.

2094-PRS2

The Allen-Bradley 2094-PRS2 power rail is a Kinetix power rail which is slim and small. It can only support 2 modules at a time. The 2 modules that the 2094-PRS2 power rail can support are 1 integrated axis module and 1 module which is a shunt module, a non-integrated axis module, or a slot filler module. Note that the 2 modules installed on the 2094-PRS2 power rail must be single-width modules that only need 1 installation slot each, or the rail will not be able to host 2 modules.

2094-PRS3

The Allen-Bradley 2094-PRS3 power rail is a power rail from the Kinetix 6000 product line. This rail is designed to host axis modules and integrated axis modules, and it can host slot filler modules, and shunt modules. The 2094-PRS3 power rail provides the power and the control signals from the converter module that it hosts to the inverter modules that it hosts, and to the shunt and slot filler modules that it hosts too.

2094-PRS4

The Allen-Bradley Kinetix 6000 2094-PRS4 power rail is a slim power rail with 4 slots. It can host up to 4 modules if all 4 modules require only 1 installation slot each. One of the modules installed on the 2094-PRS4 slim power rail must be an integrated axis module or IAM which operates as a converter module. The other 3 modules on the 2094-PRS4 slim power rail can be axis modules that operate as inverter modules, or shunt modules or slot-filling modules.

2094-PRS5

The 2094-PRS5 slim power rail is an Allen-Bradley Kinetix 6000 slim power rail. It is also a 5-axis power rail because it can support up to 5 modules. The 2094-PRS5 slim power rail is designed for hosting 1 IAM (inverter axis module) and up to 4 other modules which can be non-inverter axis modules, slot filler modules, or shunt modules. The 2094-PRS5 slim power rail's dimensions are 16.5 x 13.3 x 7.7 inches.

2094-PRS6

The Allen-Bradley 2094-PRS6 rail is a power rail from the Kinetix 6000 servo drive series. It is a slim type of Kinetix 6000 power rail. The 2094-PRS6 power rail has the capacity to host 1 integrated axis module and 1 to 5 additional modules. These additional modules can be axis, shunt, or slot filler modules. The 2094-PRS6 power rail is also known as a 6-axis power rail because it can host 6 modules maximum.

2094-PRS7

The 2094-PRS7 is a power rail. It is an Allen-Bradley power rail from the Kinetix 6000 product line that can host a variety of Kinetix 6000 modules. The 2094-PRS7 power rail supports axis modules, integrated axis modules, slot filler modules, and shunt modules within a complete Kinetic 6000 system. It is a slim power rail with the capacity to host 1 integrated axis module and as many as 6 additional modules.

2094-PRS8

The 2094-PRS8 rail is a power rail from the Allen-Bradley Kinetix 6000 series. This power rail hosts the different types of modules that are used in Kinetix 6000 systems. The 2094-PRS8 power rail also transfers the power and the control signals it receives from the integrated axis converter module that it hosts to the axis, shunt, inverter, and slot filler modules that it hosts. The 2094-PRS8 power rail can be used in 230V and 460V-rated drive systems.
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