Ultra 3000-5000 Selection Guide
Ultra 3000-5000 digital servo drives from Allen Bradley offer simplified standalone indexing. These units offer small-sized and programmable drives to keep up with high-speed movement while simplifying configuration. An automatic motor recognition capability makes this unit extremely user-friendly. Installations include determining the proper unit for system application (whether for automation, motion control, or industrial). When installing these units inside an enclosure, it is essential to note that wires should be run out of the way before one installs them. Next, make sure the signal & power lines are completely separated.
Requirements of Allen-Bradley Ultra 3000-5000 Drives
Ultra 3000-5000 drives require an operating temperature of less than 55°C. The unit must be positioned vertically on a flat surface, and no air space should exist between it and the panel beneath it for safety reasons. When installing the system within a cabinet, it is to be ensured that filtered or conditioned air is used not to allow dust and dirt to accumulate upon the electronics components. These models are sensitive to electrostatic discharge; therefore, all static control procedures should be adhered to throughout the installation process for optimal protection for these devices. Drives come with serial ports for connecting devices, such as motors that generate incremental encoder signals and intelligent absolute encoders that provide connections through RS-485 or RS-232 protocol, depending on the type they are connected to.
Ultra 3000-5000 Drives Technical Specifications
Ultra 3000-5000 drives operate at input voltages ranging from 100 to 480 VAC and over an input frequency range of 47 to 63 Hz. The continuous power output for Ultra 3000-5000 drives range from 110 and 460 VAC, while their peak current ranges between 7.5 A and 150 A.
Power Supplies Compatible with Ultra 3000-5000 Products
The Ultra PSM-125C is a power supply module compatible with Ultra 3000-5000. The output current rating is 100 A. It requires 100-240V AC, three Phase 2 input power (which may be isolated through an optional transformer). Outputted are two wire DC buses (requires no adjustments) and the built-in solid-state soft charge of DC bus capacitors. Connections include a dissipative shunt regulator to quickly discharge the dc bus capacitors and assist rotational energy absorption.
Ultra 3000 Family Specifications
Allen-Bradley/Rockwell Automation revealed the Ultra 3000 line of servo drives that provide a variety of solutions with their complete set of digital servo drives ranging in voltage input and offering flexibility to perform in several machine control architectures. Embedded with the ControlLogix platform through the SERCOS interface, the integrated Ultra 3000 digital servo drive provides essential standalone control capability to the feature set offered by the other models.
The Ultra 3000 product series offers integration with Allen-Bradley machine control architectures and accepts step/direction, analog 0 to 10 volts of input, and master follower commands from various sources. As an option for high-tech setups, the units also come equipped with DeviceNet connectivity or SERCOS interfaces that enable easy access to ControlLogix platforms. The peak current range for the Ultra 3000 family is from 7.5A to 150A on the 230V platform and from 14A to 94A on the 460V platform. Additionally, indexing is currently supported for all power sizes.
The Ultra 3000 series offers varying voltage settings from 100 V to 480 V, which can be set up as single or three-phase input. With a maximum current of 7.5 A or 150 A, this unit also includes D-Shells for various connections, flash memory firmware storage, and plenty of slots for customizing the device. It also has standard indicators like a 7-segment LED display and general-purpose input/output slots, making it easy to use.
Ultra 5000 Family Specifications
The AC input voltage ranges for Rockwell's Allen Bradley include 100Vrms to 240Vrms for single phase and 230Vrms to 480Vrms for three-phase, with input frequencies ranging from 47Hz to 63Hz. In a single phase, the nominal AC ranges from 4 to 46 Arms, while in a three-phase, it ranges from 4 to 26 Arms.
The Standard NRZ Asynchronous Serial Format and RS-232, RS-422, and RS-485 communication protocols are supported by the Ultra 5000's two identical serial ports. The ports' differences in function are as follows:
• The CN3A serial port transmits data at a preset rate of 38400 baud, set by the Drive.
• The CN3B serial port has its data rate configured by the driver's motion program and is primarily utilized for communications between a PC and the drive. This mostly serves as a communication channel between the drive and other hardware that has to connect with the driver's programming language.
The capabilities offered by the Ultra 5000 Drive with DeviceNet Interface include the following:
• Offers a Group 3 explicit Message connection-establishing Unconnected Message Manager (UCMM). Establishing up to five connections for Group 3 Explicit Messaging is possible.
• Enables Faulted-node Recovery, which enables a device's node address to be changed even when it encounters a network issue. Node Address switches must be in the PGM position, and this feature needs to be supported by the appropriate PC software tools.
• Drives can automatically identify the Network Data Rate thanks to Autobaud.
2098-DSD-HV220 Drive from the Ultra 3000-5000 Series
The Allen-Bradley 2098-DSD-HV220 is an Ultra 3000 Drive Module. It operates on 230-480 Vrms, 3 phases at a frequency of 47 – 63 Hz, and can deliver up to 47 A without overloading under normal operating conditions.
Global compatibility is essential when working with machines, so the 2098-DSD-HV220 brings that ability to the table. They are tough enough to work in hazardous conditions without being harmed or breaking down and are fully equipped for disaster situations. This servo drive meets voltage and environmental restrictions, which makes it perfect for most installations. An Input Voltage (AC) of 230-480 Voltage Root Mean Square is suitable for Three Phase Connections along with a Nominal Input Current (AC) of 28 Amperes Root Mean Square. This easy-to-install equipment ensures efficient power in installations where additional machinery or operation will be needed.
Approved for use in hazardous locations and temperatures ranging from 0°C to 55°C, it is suitable for use across various landscapes worldwide. Designed to withstand high altitudes and cold weather, this device has been approved for installation within enclosures or mounted onto metal frames without needing conduits or protective cable shielding.
2098-DSD-005 Drive from the Ultra 3000-5000 Series
The Allen-Bradley 2098-DSD-005 is one of many Ultra 3000 digital servo drives from Allen-Bradley's drive series. Measuring 7.8 x 5.68 x 2.86 inches, this machine weighs about 4 lbs and is suitable for indoor use up to 55°C. Some changes it can handle are between -40 to 70°C with a relative humidity of 5-95%. This machine can only survive an operating shock of 15 g (3 pulses, 11 ms), but its non-operating shock capability goes up to 30g (3 shocks, 11 ms). With so many protections against electromagnetic interference and other hazards nearby machines, this machine has passed EN standards to protect against them.
This power module is used to control most industrial servo motors. The 2098-DSD-005 module can receive a voltage input from 100 to 240 volts with an input frequency of 47 - 63 hertz. This device's nominal input current (AC) is 5 amperes, its continuous output current is 2.5 amperes, and its intermittent output current is 7.5 amperes.
2098-DSD-HV050X-DN Drive from the Ultra 3000-5000 Series
Conveyor belts and other comparable machinery can be controlled using the industrial indexing device Allen-Bradley 2098-DSD-HV050X-DN. This kind of drive can connect to the DeviceNet network and communicate with other devices. The device may accommodate an auxiliary power supply when necessary and runs on AC voltage between 230 and 480 volts.
The Allen-Bradley 2098-DSD-HV050X-DN is a reliable indexing Ultra 3000i digital high voltage servo drive. It features a device net interface with an input voltage of 230 – 480 VAC. This three-phase driver comes with an AC input frequency of 47 – 63Hz and operates with a bus capacitance of 470 μF. Its main AC input currents are 7 A nominal for 460 VAC RMS and 6 A maximum inrush for 460 VAC.
The drive's auxiliary AC input currents are 0.55 A nominal for 230 V AC RMS, 0.35 A nominal for 360 V AC RMS, and 0.25 A nominal for 480 V AC RMS. The maximum inrush currents for the 230 V AC and 480 V AC auxiliary AC inputs are 47 A and 68 A, respectively. The constant output currents are 7.8 A for RMS and 11 A for 0-peak, while the peak output currents are 15.6 A for RMS and 22 A for 0-peak.
The 2098-DSD-HV050X-DN drive's internal shunt resistance is 120. Shunt-on voltages are 400 V DC at 230 V AC input, 800 V DC at 480 V AC input, 375 V DC at 230 V AC input, and 750 V DC at 480 V AC, respectively. Its external shunt has a continuous power of 3 W, a peak power of 5.3 kW, and a resistance of 120 at 0/5%, while its internal shunt has a constant power of 100 W and a peak power of 5.3 W. The bus overvoltages for this Drive are 410 V DC at 230 V AC input and 810 V DC at 480 V AC input. Additionally, the 2098-DSD-HV050X-DN Drive can absorb energy, precisely 15 J for 230 V AC input with a 230 V motor and 129 J for 230 V.
Energy absorption capabilities of the 2098-DSD-HV050X-DN drive include 15 J for 230V AC input with 230V motor, 129 J for 230V AC input with 460V motor, and 55 J for 480V AC input. It can output 2.5 kW at 230V AC input and 5 kW at 480V AC input in continuous power.
2098-DSD-010 Drive from the Ultra 3000-5000 Series
Product number 2098-DSD-010 is an Allen-Bradley Ultra 3000-series digital servo drive. This drive may be used for both simple solo indexing drive applications and multi-axis integrated motion control. The digital Servo Drive has a frequency range of 47–63 Hz and an input voltage range of 100–240 VAC RMS. With a Continuous Output Current of 5A and an Intermittent Output Current of 15A, it gives a continuous output power of 1kW.
The nominal and maximum inrush currents for the 2098-DSD-010 are 100A for series A and B and 20A for series C. In addition, there is a 9A AC input current. When utilizing 115VAC inputs, the continuous output power is 0.5 kW, and when using 230VAC inputs, it is 1.0 kW. This module includes a bus capacitance of 1880F, an energy absorption capacity of 125J at 115 VAC or 51J at 230 VAC, and bus overvoltage detection up to 400VDC; internal shunt resistors are not included with the module.
Eight general-purpose inputs, four general-purpose outputs, one serial communication connection supporting both RS232 and RS485 standards, and support for multi-turn absolute encoders are a few of the amazing features offered by the 2098-DSD-010 Digital Servo Drive. The 2011/65/EU RoHS directive is not followed by the Ultra 3000 Digital Servo Drive. This Drive cannot be used for applications that require RoHS compliance because it uses hazardous materials.
A motor power connection, an AC input connection, a DC bus connection for an active shunt resistor kit, and more are all included in the 230VAC 2098-DSD-010 Digital Drive. It contains seven-segment status indicators and logic power, which make troubleshooting easier when something goes wrong. The male D-sub CN1 44-pin user I/O connector and the CN2 15-pin motor feedback connector are two features of this device. Additionally, it provides a high-density female CN3 9-pin serial port connector that, when used in conjunction with the command protocol or digital position loop driver mode.
2098-DSD-010X Drive from the Ultra 3000-5000 Series
Catalog number 2098-DSD-010X is an Ultra 3000 digital servo indexing drive from Allen-Bradley/Rockwell Automation. Depending on the intended motion application, this servo indexing drive contains preconfigured motions that are either absolute or relative. The input voltage and current specifications for the 2098-DSD-010X include 100-240 VAC RMS, 1-Phase, 9 A input current, and 47-63 Hz frequency range. It features a constant power output of 1 kW, continuous output current of 5A, and intermittent output current of up to 15A, with an output voltage range of 100-240VAC.
This indexer drive has all the necessary components to simplify connection and monitor system status. At the top are seven segment lights that will indicate any errors. DC bus connections connect the unit to an active shunt resistor, AC power supply cables for input voltage sources, and power cable shield clamps installed on the bottom that protects from outside electrical interference.
The 2098-DSD-010X has four current sourcing, active high current, 12-24V optically isolated digital outputs, and eight active high current and sinking digital outputs. It is built to survive a 15G operating shock and a 2.5G operational vibration at 10-200Hz, and it will still perform at its best at an altitude of 1500m (4921.5ft). It is intended for storage in a temperature range of -40 to 70°C (-40 to 158°F), with a working temperature range of 0 to 55°C (32 to 131°F) and a relative humidity range of 5 to 95% without condensation. The drive weighs approximately 2.10kg and measures 98.1mm x 32.77mm x 65.02mm (4.6lb).
With a working temperature range of 0 to 55 degrees Celsius and a relative humidity range of 5 to 95% without condensation, it is designed for storage in a temperature range of -40 to 70 degrees Celsius. The drive weighs 2.10kg and measures 98.1mm x 32.77mm x 65.02mm in size.
